Kia Carens. Instruction — part 31

C. Retighten cylinder head bolts in order shown.

Tightening torque : 28.9lb·ft (39.2N·m, 4kg-m)

D. Mark cylinder head bolts for rotational reference.

E. Rotate cylinder head bolts 90° (1/4turn) in order shown.

F. Rotate cylinder head bolt another 90° (1/4turn) in order shown.

94. Install HLA's (Refer to HLA Replacement procedure)

95. Install new intake manifold gasket.

96. Install intake manifold.

Tightening torque : 1.7~18.8lb·ft (18.6~25.5N·m, 1.9~2.6kg-m)

97. Install intake manifold bracket.

Tightening torque :
(A) - 11.6~16.6lb·ft (15.7~22.5N·m, 1.6~2.3kg-m)
(B) - 26.8-39.8lb·ft (36.5~53.9N·m, 3.7~5.5kg-m)

98. Install generator and generator mounting bolts and adjusting bolt (C).

99. Install generator drive belt and adjust the belt deflection by turning the adjust bolt (C).

Belt deflection :
New : 0.24~0.32in (6.0~8.0mm)
Used : 0.28~0.35in (7.0~9.0mm)

100. Tighten the mounting bolts (A), (B)

Tightening torque :
(A) : 27~38lb·ft (37~52N·m, 3.8~5.3kg-m)
(B) : 14~19lb·ft (19~52N·m, 4kg-m)

101. Install front and rear engine hangers.

102. Hang engine with baby crane from engine stand.

103. Install exhaust manifold and coolant bypass pipe.

Tightening torque : (A) : 28.2~34lb·ft (38.2~46.1N·m, 3.9~4.7kg-m)

104. Fill with specified type and amount engine oil and check for leasks.

2001 > 1.8L DOHC >

SPECIFICATION

Engine

Engine model

TBD

Item

Type

Gasoline, 4 cycle

Cylinder arrangement and number

In line, 4 cylinder

Combustion chamber

Pentroof

Valve system

DOHC, belt driven (IN : 2, EX : 2)

Displacement

109.4cu-in (1,793cc)

Bore and stroke

3.19×3.43in (81.0×87.0mm)

Compression ratio

9.4 : 1

Compression pressure

193psi (1,333kpa, 13.6kg/cm²)-300rpm

Valve timing

IN

Open

6°

Close

46°

EX

Open

50°

Close

10°

Valve clearance

IN

0 : Maintenance-free

EX

0 : Maintenance-free

Idle speed *1

800 ± 50rpm

Ignition timing *2

8° ± 5° BTDC

Firing order

1-3-4-2

*1.A/T - "P" range position, M/T - Neutral position
Cooling system

Item

Engine

TBD

Cooling system

Water-cooled, forced circulation

Cooling capacity US qt (liters, Impqt)

6.3 (6.0, 5.3)

Water pump

Type

Centrifugal

Water seal

Unified mechanical seal

Thermostat

Type

WAX 86.5~89.5

Initial opening temperature

188~193 (86.5~89.5

Full-open temperature

212(100)

Full-open lift in(mm) Main

0.31 (8.0) minimum

Type

Corrugated fin

Radiator

Core size in(mm)

Width

27.5 (699)

Height

13.6 (345)

Thickness

1.1(28)

Heat dissipation capacity kcal/h

46,000

Automatic transaxle
oil cooler

Type

Double tube type

Heat
dissipation
capacity kcal/h

1,700

Cooling fan

Type

Electric

Number of blades

7

Outer diameter in(mm)

12.6 (320)

Capacity W-V

160-12

Current A

13

Lubrication system

Item

Specifications (TBD Engine)

Lubrication system

Force-fed type

Oil pump

Type

Duo-Centric rotor

Relief pressure

64~78psi (441~539kPa, 4.5~5.5kg/cm²)

Oil filter

Type

Full-flow, paper element

Relief pressure differential

11~17psi (78~118kPa, 0.8~1.2kg/cm²)

Oil pressure switch activation pressure

3.6psi (25kPa, 3.5kg/cm²)

Oil capacity

Total

4.2US qt (4.0liters, 3.5lmp qt)

Oil pan

3.8US qt (3.6liters, 3.2lmp qt)

Oil filter

0.21US qt (0.20liters, 0.18lmp qt)

Engine oil

API service SG

Intake and exhaust system

Item

Engine

TBD (1800cc)

Air cleaner
Element type

Dried

Accekeratir cable
Free play

0.16~0.28in (4~7mm)