Kia Carens. Instruction — part 99
2001 > 1.8L DOHC >
Special service tools
Tool(Name & Number)
Illustration
Use
0K130 160 010
Clutch disc centering tool
Used to install clutch disc to the center of
flywheel.
0K130 130 019
Flare nut wrench
Used to remove clutch line.
0K410 111 012
Bearing puller
Used to remove pilot bearing in flywheel.
0K590 111 001
Ring gear brake
Used to remove clutch cover and flywheel.
2001 > 1.8L DOHC >
Symptom-related diagnostic procedure
Problem
Possible cause
Action
Clutch slips
Clutch disc facing worn excessively
Clutch disc facing is oil contaminated
Pressure plate damaged
Diaphragm spring damaged or weakened
Insufficient clutch pedal play
Clutch pedal sticking
Flywheel damaged
Replace
Repair or replace
Repair or replace
Replace
Adjust
Repair or replace
Repair or replace
Clutch does not disengage
smoothly
Excessive runout or damaged clutch disc
Clutch disc splines rusted or worn
Oil on facing
Diaphragm spring weakened
Excessive clutch pedal play
Insufficient clutch fluid
Leakage of clutch fluid
Replace
Remove rust or replace
Repair or replace
Replace
Adjust
Add fluid and check for leaks
Located and repair or replace
Clutch vibrates when
acceleration
Oil on facing
Torsion dampers weakened
Clutch disc facing damaged
Clutch disc facing rivets loose
Pressure plate damaged or excessive
runout
Flywheel surface damaged
Loose or worn engine mount
Repair or replace
Replace
Repair or replace
Replace
Replace
Repair or replace
Tighten or replace
Clutch pedal sticking
Pedal shaft not properly lubricated
Lubriate or replace
Abnormal noise fomr clutch
Clutch release bearing damaged
Poor lubrication of release bearing sleeve
Torsion dampers weakened
Excessive crankshaft end play
Pilot bearing worn or damaged
Worn pivot point of release fork
Replace
Lubricate or replace
Replace
Repair
Replace
Replace
2001 > 1.8L DOHC >
Specifications
Item
Engine
TB DOHC
Clutch control
Hydraulic
Clutch cover
Type
Diaphragm Spring
Set load lb(kg)
979 (445)
Clutch disc
Outer diameter in(mm)
8.85(225)
Inner diameter in(mm)
5.91(150)
Thickness
Pressure plate side
in(mm)
0.183(3.5)
Flywheel side in(mm)
0.183(3.5)
Clutch pedal
Type
Suspended
Pedal ratio
6.4 : 1
Full stroke in(mm)
5.2(132)
Height (includes carpet) in(mm)
8.78~8.98(223~228)
Master cylinder inner diameter in(mm)
0.625 (15.87)
Release cylinder inner diameter in(mm)
0.750 (19.05)
Hydraulic fluid
SAESAE J1703 or FMVSS 116 DOT-3 Brake Fluid
Clutch System
Clutch System
Clutch System
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