Kia Carnival (2009+). Instruction — part 46

1,200

3.12 ~ 3.22

1,400

3.55 ~ 3.67

1,600

3.93 ~ 4.18

FuelTemperature Sensor (FTS)
▷ Type: Thermistor type

▷ Specification

Temperature

Resistance (k!)

°C

°F

-40

-40

82.78 ~ 68.78

-20

-4

24.03 ~ 19.71

0

32

7.97 ~ 6.74

20

68

2.98 ~ 2.65

40

104

1.26 ~ 1.14

60

140

0.59 ~ 0.54

80

176

0.29 ~ 0.28

ACTUATORS

INJECTOR
▷ Number: 4

▷ Specification

Item

Specification

Minimum Operation Pressure

100 bar

Inlet Metering Valve (IMV)
▷ Specification

Item

Specification

Coil Resistance (!)

5.5# [20°C(68°F)]

EGR Solenoid Valve
▷ Specification

Item

Specification

Coil Resistance (!)

14.7 ~ 16.1#[20°C(68°F)]

Throttle Control Solenoid Valve
▷ Specification

Item

Specification

Coil Resistance (!)

28.3 ~ 31.1# [20°C(68°F)]

SERVICE STANDARD

Idle Speed

800±100 rpm

TIGHTENING TORQUES

Engine Control System

Items

Kgf"m

N"m

lbf"ft

ECM installation bolts (On bracket)

0.7 ~ 1.0

5.9 ~ 9.8

4.3 ~ 7.2

ECM installation nuts (On bracket)

1.0 ~ 1.2

9.8 ~ 11.8

7.2 ~ 8.7

ECM Bracket installation nuts

1.0 ~ 1.2

9.8 ~ 11.8

7.2 ~ 8.7

Knock sensor installation

0.15 ~ 0.25

1.5 ~ 2.5

1.1 ~ 1.8

Solenoid assembly bracket installation bolts

0.7 ~ 0.9

6.9 ~ 8.8

5.1 ~ 6.5

Crankshaft Position Sensor (CKPS) installation bolts

0.9 ~ 1.0

8.8 ~ 9.8

6.5 ~ 7.2

Mass Air Flow Sensor (MAFS) clamp installation bolts

0.3 ~ 0.5

2.9 ~ 4.9

2.2 ~ 3.6

Fuel Delivery System

Items

Kgf"m

N"m

lbf"ft

High Pressure Pipe (Injector $ Common Rail) installation flange
nuts

3.65 ~ 4.35

35.8 ~ 42.7

26.4 ~ 31.5

High Pressure Pipe (Common Rail $ High pressure pump)
installation flange nuts

3.65 ~ 4.35

35.8 ~ 42.7

26.4 ~ 31.5

Common Rail installation nuts

1.9 ~ 2.3

18.6 ~ 22.6

13.7 ~ 16.6

High Pressure Pipe (Common Rail $ High pressure pump)
clamp installation bolts

0.3

2.9

2.2

High pressure pump installation bolts (Timing case)

2.2 ~ 2.6

21.6 ~ 25.5

15.9 ~ 18.8

High pressure pump installation bolts (Bracket)

2.2 ~ 2.6

21.6 ~ 25.5

15.9 ~ 18.8

High pressure pump bracket installation bolts (Cylinder block)

3.5 ~ 4.1

34.3 ~ 40.2

25.3 ~ 29.7

Injector clamp installation bolts

2 ~ 2.2

19.6 ~ 21.6

14.5 ~ 15.9

Fuel tank band installation bolts

4.5 ~ 6

44.1 ~ 58.9

32.6 ~ 43.4

Fuel filter bracket installation bolts

1.9 ~ 2.8

18.6 ~ 27.5

13.7 ~ 20.3

Fuel Sender installation bolts

0.2 ~ 0.3

2 ~ 2.9

1.4 ~ 2.2

Accelerator Pedal Module installation bolts

0.8 ~ 1.0

7.8 ~ 9.8

5.8 ~ 7.2

2009 > D 2.9 VGT >

BASIC TROUBLESHOOTING

BASIC TROUBLESHOOTING GUIDE

CUSTOMER PROBLEM ANALYSIS SHEET

1. VEHICLE INFORMATION

(I) VIN:

(II) Production Date:

(III) Odometer Reading: (mile/

㎞)

2. SYMPTOMS

! Unable to start

! Engine does not turn over ! Incomplete combustion
! Initial combustion does not occur

! Difficult to start

! Engine turns over slowly ! Other_________________

! Poor idling

! Rough idling ! Incorrect idling
! Unstable idling (High: ______ rpm, Low: ______rpm)
! Other __________________________________

! Engine stall

! Soon after starting ! After accelerator pedal depressed
! After accelerator pedal released ! During A/C ON
! Shifting from N to D-range
! Other _______________________________________________

! Others

! Poor driving (Surge) ! Knocking ! Poor fuel economy
! Back fire ! After fire ! Other ____________________________

3. ENVIRONMENT

Problem frequency

! Constant ! Sometimes (_________________) ! Once only
! Other ___________________________________________

Weather

! Fine ! Cloudy ! Rainy ! Snowy ! Other __________________

Outdoor temperature

Approx. _____ °C/°F

Place

! Highway ! Suburbs ! Inner City ! Uphill ! Downhill
! Rough road ! Other ___________________________________

Engine temperature

! Cold ! Warming up ! After warming up ! Any temperature

Engine operation

! Starting ! Just after starting (____ min) ! Idling ! Racing
! Driving ! Constant speed ! Acceleration ! Deceleration
! A/C switch ON/OFF ! Other _____________________________

4. MIL/DTC

MIL (Malfunction Indicator Lamp) ! Remains ON ! Sometimes lights up ! Does not light

DTC

Normal Check
(Pre-check)

! Normal ! DTC (_______________________________________)
! Freeze Frame Data

Check mode

! Normal ! DTC (_______________________________________)
! Freeze Frame Data

BASIC INSPECTION PROCEDURE

The measured resistance at high temperature after vehicle running may be high or low. So all resistance must be
measured at ambient temperature (20°C, 68°F), unless there is any notice.

The measured resistance in except for ambient temperature (20°C, 68°F) is reference value.

Sometimes the most difficult case in troubleshooting is when a problem symptom occurs but does not occur again
during testing. An example would be if a problem appears only when the vehicle is cold but has not appeared when
warm. In this case, technician should thoroughly make out a "CUSTOMER PROBLEM ANALYSIS SHEET" and
recreate (simulate) the environment and condition which occurred when the vehicle was having the issue.

1. Clear Diagnostic Trouble Code (DTC).

2. Inspect connector connection, and check terminal for poor connections, loose wires, bent, broken or corroded pins,

and then verify that the connectors are always securely fastened.