Kia Carnival (2009+). Instruction — part 218
6. The MICRO 570 will detect the amount of ripple from the charging system to the battery. Excessive ripple usually
means the stator is damaged or that one or more generator diodes have failed.
7. The MICRO 570 will prompt you to turn on accessary loads. It will then test at idle and prompt you to rev the
engine. The analyzer will determine if the charging system can provide enough current for the demands of the
vehicle's electrical system.
When asked to turn of the accessory loads, turn of the blower to high(heater), the high beam beadlights, and
rear defogger. DO NOT use cyclical loads such as air conditioning or wind-shield wipers.
8. After the test, the MICRO 570 will display the idle voltage, load voltage and the state results.
CHARGING SYSTEM TEST RESULTS
RESULT ON PRINTER
REMEDY
Charging system normal/Diode ripple normal Charging system is normal
No charging voltage
Generator does not supply charging current to battery
=> Check belts, connection between generator and battery
Replace belts or cable or generator as necessary
Low charging voltage
Generator does not supply charging current to battery and electrical
load to system fully
=> Check belts and generator and replace as necessary
High charging voltage
The voltage from generator to battery is higher than normal limit
during voltage regulating.
=> Check connection and ground and replace regulator as necessary
=> Check electrolyte level in the
battery
Excess ripple detected
One or more diodes in the generator is not functioning properly
=> Check generator mounting and belts and replace as necessary
2009 > G 2.7 DOHC >
SPECIAL SERVICE TOOL
Tool (Number and name)
Illustration
Use
Alternator pulley remover wrench
(09373-27000)
Removal and installation of alternator
pulley
REFERENCE SERVICE TOOLS
Tool (Number and name)
Illustration
Use
Micro-570
Battery checker
- Check the battery condition
- Check the charging and starting
system
2009 > G 2.7 DOHC >
TROUBLE SHOOTING
IGNITION SYSTEM
Symptom
Suspect area
Remedy
Engine will not start or
is hard to start
(Cranks OK)
Ignition lock switch
Inspect ignition lock switch, or replace as required
Ignition coil
Inspect ignition coil, or replace as required
Spark plugs
Inspect spark plugs, or replace as required
Ignition wiring disconnected or broken
Repair wiring, or replace as required
Rough idle or stalls
Ignition wiring
Repair wiring, or replace as required
Ignition coil
Inspect ignition coil, or replace as required
Engine hesitates/poor
acceleration
Spark plugs and spark plug cables
Inspect spark plugs / cable, or replace as required
Ignition wiring
Repair wiring, or replace as required
Poor mileage
Spark plugs and spark plug cables
Inspect spark plugs / cable, or replace as required
CHARGING SYSTEM
Symptom
Suspect area
Remedy
Charging warning
indicator does not
light with ignition
switch "ON" and
engine off.
Fuse blown
Check fuses
Light burned out
Replace light
Wiring connection loose
Tighten loose connection
Electronic voltage regulator
Replace voltage regulator
Charging warning
indicator does not go
out with engine
running. (Battery
requires frequent
recharging)
Drive belt loose or worn
Adjust belt tension or replace belt
Battery cable loose, corroded or worn
Inspect cable connection, repair or replace
cable
Electronic voltage regulator or alternator
Replace voltage regulator or alternator
Wiring
Repair or replace wiring
Overcharge
Electronic voltage regulator
Replace voltage regulator
Voltage sensing wire
Repair or replace wiring
Discharge
Drive belt loose or worn
Adjust belt tension or replace belt
Wiring connection loose or short circuit
Inspect wiring connection, repair or replace
wiring
Electronic voltage regulator or alternator
Replace voltage regulator or alternator
Poor grounding
Inspect ground or repair
Worn battery
Replace battery
STARTING SYSTEM
Symptom
Suspect area
Remedy
Engine will not crank
Battery charge low
Charge or replace battery
Battery cables loose, corroded or
worn out
Repair or replace cables
Transaxle range switch (Vehicle with
automatic transaxle only)
Refer to TR group-automatic transaxle
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