Kia Carnival (2009+). Instruction — part 228

3. Install the armature in the housing, and install the brush holder. Next, pry back each brush spring again, and push

the brush down until it seats against the commutator, then release the spring against the end of the brush.

To seat new brushes, slip a strip of #500 or #600 sandpaper, with the grit side up, between the commutator
and each brush, and smoothly rotate the armature. The contact surface of the brushes will be sanded to the
same contour as the commutator.

INSPECT OVERRUNNING CLUTCH

1. Slide the overrunning clutch along the shaft.

Replace it if does not slide smoothly.

2. Rotate the overrunning clutch both ways.

Does it lock in one direction and rotate smoothly in reverse? If it does not lock in either direction of it locks in both
directions, replace it.

3. If the starter drive gear is worn or damaged, replace the overrunning clutch assembly. (the gear is not available

separately).
Check the condition of the flywheel or torque converter ring gear if the starter drive gear teeth are damaged.

CLEANING

1. Do not immerse parts in cleaning solvent. Immersing the yoke assembly and/or armature will damage the

insulation. Wipe these parts with a cloth only.

2. Do not immerse the drive unit in cleaning solvent. The overrun clutch is pre-lubricated at the factory and solvent

will wash lubrication from the clutch.

3. The drive unit may be cleaned with a brush moistened with cleaning solvent and wiped dry with a cloth.

Engine Electrical System

Starting System - Starter Relay

Engine Electrical System

2009 > G 2.7 DOHC >

INSPECTION

1. Remove the fuse box cover.

2. Remove the starter relay.

3. Using an ohmmeter, check that there is continuity between each terminal.

Terminal

Continuity

30 - 87

NO

85 - 86

YES

4. Apply 12V to terminal 85 and ground to terminal 86.

Check for continuity between terminals 30 and 87.

5. If there is no continuity, replace the starter relay.

6. Install the starter relay.

7. Install the fuse box cover.

Emission Control System

General Information

Emission Control System