Kia Carnival (2009+). Instruction — part 8

18. Fix the high pressure pump pulley, using the setting bolt(B) for the pulley not to be rotated.

19. Remove the high pressure pulley nut(A), with the washer(B), pulley(C).

Using SST, remove the pulley. (Refer to FL group).

20. Using SST(09231-4X100), remove the camshaft pulley.

INSPECTION

SPROCKETS, TENSIONER, IDLER

1. Check the camshaft sprocket, crankshaft sprocket, tensioner pulley, and idler pulley for abnormal wear, cracks, or

damage. Replace as necessary.

2. Inspect the tensioner pulley and the idler pulley for easy and smooth rotation and check for play or noise. Replace

as necessary.

3. Replace the pulley if there is a grease leak from its bearing.

TIMING BELT

1. Check the belt for oil or dust deposits.

Replace, if necessary.
Small deposits should be wiped away with a dry cloth or paper. Do not clean with solvent.

2. When the engine is overhauled or belt tension adjusted, check the carefully. If any of the following flaws are

evident, replace the belt.

• Do not bend, twist or turn the timing belt inside out.
• Do not allow timing belt to come into contact with oil, water and steam.

INSTALLATION

1. Using SST (09231-4X100), install the camshaft pulley.

Tightening torque :
58.8~68.6Nm (6.0~7.0kgf.m, 43.4 ~ 50.6lb-ft)

2. After installing the high pressure pump pulley(A), tighten the high pressure pump pulley nut with the setting bolt(B)

for the pulley not to be rotated.

Tightening torque :

58.8~68.6Nm (6.0~7.0kgf.m, 43.4 ~ 50.6lb-ft)

3. Install the touch idler(A).

Tightening torque :
7.8 ~ 9.8Nm (2.1~2.6kgf.m, 5.8 ~ 7.2lb-ft)

4. Install the timing belt No.2 idler(A).

Tightening torque :
7.8 ~ 9.8Nm (3.8~4.4kgf.m, 5.8 ~ 7.2lb-ft)

Ensure the location of idlers.
No.1 idler : 60mm(2.3622in)
No.2 idler : 55mm(2.1654in)

5. Install the timing belt No.1 idler(A).

Tightening torque :
7.8 ~ 9.8Nm (4.0~5.0kgf.m, 5.8 ~ 7.2lb-ft)

6. Install the timing belt sprocket(A).

7. Check that the timing mark of camshaft pulley(A), high pressure pump pulley(B) and crankshaft pulley(c).