Kia Carnival (2009+). Instruction — part 54

5. Remove the injector from the cylinder.

INSTALLATION

• Common Rail Fuel Injection System is subject to extremely high pressure (Approximately 1,600 bar)
• Never perform any work on injection system with engine running or within 30 seconds after the engine stops.
• Always pay attention to safety precaution.
• Ensure the absolute cleanliness.
• It is not recommended to remove the injectors without any notice.
• Take care that the foreign material does not enter to the components when you remove or install the Fuel

system.

• Clean the connction parts of injector and replace the O-ring when you remove or install the injector.
• Insert the O-ring in the Cylinder head after pasting Diesel oil to the O-ring gasket.
• Avoid damaging the injector when you insert the injector into the cylinder.
• High pressure fuel pipe should not be reused.
• Mount the flare nut and the component vertically when you install the high pressure fuel pipe.

1. Install the Injector according to the reverse order to REMOVAL procedure.

1. Install the flange nut (Injector & Common rail side) with SST as following specification.

Classification

SPEC

SST No.

Flange nut (Common rail)

19mm (0.74 in.)

09314-27130

Flange nut (Injector)

17mm (0.67 in.)

09314-27120

Tightening torque:
Flange nut (Common rail): 35.8 ~ 42.7 N.m (3.65 ~ 4.35 kgf"m, 26.4 ~ 31.5 lbf.ft)
Flange nut (Injector): 35.8 ~ 42.7 N.m (3.65 ~ 4.35 kgf"m, 26.4 ~ 31.5 lbf.ft)
Injector clamp mounting bolt : 19.6 ~ 21.6 N.m (2.0 ~ 2.2 kgf"m, 14.5 ~ 15.9 lbf.ft)

REPLACEMENT

1. Remove the injector according to the removal procedure.

2. Install new injector according to the installation.

3. Eliminate injector characteristic data in the ECM using the diagnosis tool.

Refer to "Injector characteristic data elimination" procedure.

4. Input the characteristic data elimination of new injector using diagnosis tool.

Refer to "Injector characteristic data input" procedure.

INSPECTION

INJECTOR CHARACTERISTIC DATA INFORMATION CHECK

1. Select " J2.9 WGT(DIESEL)".

2. Select " ENGINE CONTROL".

3. Select "INDIVIDUAL INJECTOR CORRECTION".

4. Select "INFO" tab using F5 key.

5. Check whether the charateristic data displayed on the diagnosis tool screen (ECM data) and the real injector

charateristic data are same or not. If they are different, eliminate the charateristic data in the ECM data and input
again.

Refer to "Injector charateristic data elimination & input" procedure.

INJECTOR CHARACTERISTIC DATA ELIMINATION

1. Select " J2.9 WGT(DIESEL)".

2. Select " ENGINE CONTROL".

3. Select "INDIVIDUAL INJECTOR CORRECTION".

4. Select "CLR" tab "using" F6 key.

5. Select "ENTER"

If you want to cancel data elimination, select "ESC".