Kia Carnival (2009+). Instruction — part 191

8. Disconnect the brake vaccume hose(A).

9. Remove the heater hoses.

10. Remove the drive belt(A).

11. Remove the power steering pump.(Refer to 'ST' group).

12. Remove the exhaust manifold assembly.(Refer to 'Intake and exhause system').

13. Remove the intake manifold assembly.(Refer to 'Intake and exhause system').

14. Remove the timing belt.(Refer to 'Timing system').

15. Remove the ignition coils.

16. Remove the water temp. control assembly.

17. Remove the cylinder head cover(A).

18. Remove the camshaft bearing cap(A).

19. Remove the timing chain tensioner(A).

20. Remove the camshaft.

21. Remove the bank 2 timing belt rear cover(A).

22. Remove the bank 1 timing belt rear cover(A).

23. Remove the CKP sensor connector bracket(A).

24. Remove the cylinder head assembly.

(1) Remove the bolts in 2~3 steps as following orders.

If the bolts are not removed as the order, the deformation of the head assembly can be occurred.

(2) Put the cylinder head assembly on a wooden block after removal from the cylinder block.

Ensure that the surface between the cylinder head and the block is not damaged.

REPLACEMENT

Valve guide

1. Using the SST(09221-3F100A), remove the valve guide from the downside of the cylinder head assembly.

2. Reprocess the valve guide hole for the oversized valve guide newly installed.

3. Using the SST(09221-3F100A/B), insert the valve guide in the upside of the cylinder head assembly. Be aware of

the difference in length between the intake and the exhaust valve guides.

Specification
Intake valve guide: 45.8 ~ 46.2mm(1.8031 ~ 1.8189in.)
Exhaust valve guide: 46.8 ~ 47.2mm(1.8425 ~ 1.8583in.)

4. After installing the valve guides, insert new valves and check the clearance between the valve stems and the valve

guides.

5. After replacing the valve guides, check if they are properly installed with the valve seats. Reprocess valve seats if

necessary.

INSTALLATION

• Thoroughly clean all parts to be assembled.
• Always use a new head and manifold gasket.
• The cylinder head gasket is a metal gasket. Take care not to bend it.
• Rotate the crankshaft to set the No.1 cylinder piston at TDC.

1. After putting the cylinder head gasket on the cylinder block, install the cylinder head.