Kia Carnival (2009+). Instruction — part 11

2009 > D 2.9 VGT >

COMPONENTS

2009 > D 2.9 VGT >

REMOVAL

Engine removal is not required for this procedure.

• To avoid damaging the cylinder head, wait until the engine coolant temperature drops below normal

temperature before removing it.

• When handling a metal gasket, take care not to fold the gasket or damage the contact surface of the gasket.
• To avoid damage, unplug the wiring connectors carefully while holding the connector portion.

• Mark all wiring and hoses to avoid misconnection.
• Inspect the timing belt before removing the cylinder head.
• Turn the crankshaft pulley so that the No. 1 piston is at top dead center.

1. Remove the battery(A).

2. Drain the engine coolant.

Remove the radiator cap to speed draining.

3. Remove the intake air hose and air cleaner assembly.

(1) Disconnect the AFS(Air Flow Sensor) connector(A).

(2) Disconnect the air cleaner upper cover(A).

(3) Remove the air cleaner assembly(A).

(4) Remove the air intake hose(A).

4. Remove the radiator upper hose(A).

5. Remove the reservoir tank hose(A).

6. Remove the PCV(Positive Crankcase Ventilation) hose(A), EGR valve vacuum hose(B), EGR cooler water hose(C),

pump vacuum oil hose(D).

7. Remove the intercooler hose(A,C), pipe(B).

8. Remove the wiring connectors and clamps from cylinder head and intake manifold.

(1) Remove the generator connector (A) and ETC(Engine Coolant Temperature) sensor connector (B).