Kia Carnival (2009+). Instruction — part 212

In the installation of the oil pump, always use a new o-ring(B).

3. Using the SST(09214~33000), install the oil pump case oil seal.

4. Install the upper oil pan.

(1) Using a gasket scraper, remove all the old packing material from the gasket surfaces.

(2) Before assembling the oil pan, the liquid sealant TB1217H should be applied on the oil pan.

The part must be assembled within 5 minutes after the sealant was applied.

• Make clean the sealing face before assembling two parts.
• Remove harmful foreign materials on the sealing face before applying sealant.
• When applying sealant gasket, sealant must not be protrude into the inside of oil pan.

• To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
• After assembly, wait at least 30 minutes before filling the engine with oil.

(3) Fix the oil pan and tighten the bolts in several steps uniformly.

Tightening torque
Bolts 1~15 : 18.6 ~ 23.5Nm(1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft)
Bolts 16,17 : 4.9 ~ 6.9Nm(0.5 ~ 0.7kgf.m, 3.6 ~ 5.1lb-ft)

5. Install the oil screen.

Tightening torque
14.7 ~ 21.6Nm(1.5 ~ 2.2kgf.m, 10.8 ~ 15.9lb-ft)

Always use a new gasket.

6. Install the lower oil pan.

(1) Using a gasket scraper, remove all the old packing material from the gasket surfaces.

(2) Before assembling the oil pan, the liquid sealant TB1217H should be applied on the oil pan.

The part must be assembled within 5 minutes after the sealant was applied.

• Make clean the sealing face before assembling two parts.
• Remove harmful foreign materials on the sealing face before applying sealant.
• When applying sealant gasket, sealant must not be protrude into the inside of oil pan.
• To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
• After assembly, wait at least 30 minutes before filling the engine with oil.

(3) Fix the oil pan and tighten the bolts in several steps uniformly.

Tightening torque
9.8 ~ 11.8Nm(1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)

7. Install the oil filter bracket(A).

Tightening torque
18.6 ~ 23.5Nm(1.9 ~ 2.4kgf.m, 13.7~ 17.4lb-ft)

Always use a new O-ring.

8. Install the timing belt, the generator and the front muffler.

9. Install the front right side cover and the wheel and tire.

10. Fill with engine coolant.

11. Start engine and check for leaks.

12. Recheck engine coolant level.

INSPECTION

1. Check engine oil quality.

Check the oil for deterioration, entry of water, discoloring or thinning.
If the quality is visibly poor, replace oil.

2. Check the engine oil level.

After warning up the engine, make the engine stand still for five minutes or more. The oil level should be between
the 'L' and 'F' marks on the dipstick, then.
If low, check for leakage and add oil up to the "F" mark.

Do not fill with engine oil above the "F" mark.

SELECTION OF ENGINE OIL

Recommended API classification : Above SJ or SL
Recommended SAE viscosity grades : 5W-20