Kia Carnival (2009+). Instruction — part 119

2. Check the valve opening temperature.

Valve opening temperature : 82°C (177°F)
Full opening temperature : 95°C (205°F)
If the valve opening temperature is not as specified, replace the thermostat.

3. Check the valve lift.

Valve lift : Min. 10mm (0.4in.) at 95°C (205°F)
If the valve lift is not as specified, replace the thermostat.

INSTALLATION

WATER PUMP

1. Install the water pump(A) and a new gasket(B) with 12 bolts.

Tightening torque
21.56 ~ 23.52Nm (2.2 ~ 2.4kgf.m, 15.91 ~ 17.36lb-ft)
9.80 ~ 11.76Nm (1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)

Make clean the contact face before assembly.

2. Install the 4 bolts and pump pulley(A).

Tightening torque
7.84 ~ 9.80Nm (0.8 ~ 1.0kgf.m, 5.78 ~ 7.23lb-ft)

3. Install drive belt(A).

4. Fill with engine coolant.

5. Start engine and check for leaks.

6. Recheck engine coolant level.

WATER TEMPERATURE CONTROL ASSEMBLY

Make clean the contact face before assembly.

1. Install water temperature control assembly(B) and new gasket(A).

Tightening torque
18.62 ~ 23.52Nm (1.9 ~ 2.4kgf.m, 13.74 ~ 17.36lb-ft)

Use new O-rings(C) when reassembling.

2. Connect water hoses to the water temperature control assembly.

3. Install wiring protector.

4. Connect ECT connector.

5. Connect radiator upper and lower hose(A).

6. Install air cleaner assembly.

7. Fill with engine coolant.

8. Start engine and check for leaks.

9. Recheck engine coolant level.

THERMOSTAT

1. Place thermostat in thermostat housing.

(1) Install the thermostat with the jiggle valve upward.

(2) Install a new thermostat(B).

2. Install water inlet(A).

Tightening torque
16.66 ~ 19.60Nm (1.7 ~ 2.0kgf.m, 12.30 ~ 14.47lb-ft)

3. Fill with engine coolant.

4. Start engine and check for leaks.

RADIATOR

1. Install the radiator fan(A) to the radiator.

Tightening torque
4.9 ~ 7.8Nm (0.5 ~ 0.8kgf.m, 3.6 ~ 5.8lb-ft)

2. Install the radiator assembly to the vehicle.

3. Install the radiator bracket.

4. Fix the condenser with the radiator assembly.

Tightening torque
4.9 ~ 7.8Nm (0.5 ~ 0.8kgf.m, 3.6 ~ 5.8lb-ft) - D
6.9 ~ 9.8Nm (0.7 ~ 1.0kgf.m, 5.1 ~ 7.2lb-ft) - C

5. Connect the radiator fan connectors(A).