Kia Sedona (2008 year). Instruction — part 340

clearance.

and repair as required.



The crankshaft bearings.



The crankshaft main
journals.



The cylinder block.

Incorrect piston, piston pin and
connecting rod installation



Verify the piston pins and
connecting rods are installed
correctly.



Repair as required.

Engine noise under load.

Low oil pressure

Repair or replace as required.

Excessive connecting rod bearing
clearance.

Inspect the following components
and repair as required :



The connecting rod
bearings.



The connecting rods.



The crankshaft.

Excessive crankshaft bearing
clearance.

Inspect the following components,
and repair as required.



The crankshaft bearings.



The crankshaft main
journals.



The cylinder block.

Engine will not crank-crankshaft
will not rotate.

Hydraulically locked cylinder.



Coolant/antifreeze in
cylinder.



Oil in cylinder.



Fuel in cylinder.

1. Remove spark plugs and

check for fluid.

2. Inspect for broken head

gasket.

3. Inspect for cracked engine

block or cylinder head.

4. Inspect for a sticking fuel

injector and/or leaking fuel
regulator.

Broken timing chain and/or timing
chain and/or timing chain gears.

1. Inspect timing chain and

gears.

2. Repair as required.

Material in cylinder.



Broken valve



Piston material

1. Inspect cylinder for

damaged components and/or
foreign materials.

2. Repair or replace as

required.

2008 Kia Sedona

2008 ENGINE Mechanical - Sedona

Microsoft

Saturday, May 22, 2010 3:54:36 PM

Page 18

© 2006 Mitchell Repair Information Company, LLC.

SPECIAL TOOLS

SPECIAL TOOLS



Foreign material

Seized crankshaft or connecting
rod bearings.

1. Inspect crankshaft and

connecting rod bearing.

2. Repair as required.

Bent or broken connecting rod.

1. Inspect connecting rods.

2. Repair as required.

Broken crankshaft.

1. Inspect crankshaft.

2. Repair as required.

Tool (Number and name)

Illustration

Use

Crankshaft front oil seal installer
(09231-3C100)

Installation of the front oil seal

Flywheel stopper
(09231-3C300)

Removal and installation of the
flywheel and crankshaft pulley.

Torque angle adapter
(09221-4A000)

Installation of bolts & nuts
needing an angular method

Valve stem seal remover
(09222-29000)

Remover of the valve stem seal

2008 Kia Sedona

2008 ENGINE Mechanical - Sedona

Microsoft

Saturday, May 22, 2010 3:54:36 PM

Page 19

© 2006 Mitchell Repair Information Company, LLC.

Valve stem seal remover
(09222-3C100)

Installation of the valve stem seal

Valve spring compressor & holder
(09222-3K000)
(09222-3C300)

Removal and installation of the
intake or exhaust valve
A: 09222-3K000
B: 09222-3C300 (holder)

Crankshaft rear oil seal installer
(09231-3C200)
(09231-H1100)

Installation of the crankshaft rear
oil seal
A: 09231-3C200
B: 09231-H1100

Oil pan remover
(09215-3C000)

Removal of oil pan

Oil filter wrench
(09263-3C100)

Removal and installation of the oil
filter housing cover

2008 Kia Sedona

2008 ENGINE Mechanical - Sedona

Microsoft

Saturday, May 22, 2010 3:54:36 PM

Page 20

© 2006 Mitchell Repair Information Company, LLC.

ENGINE AND TRANSAXLE ASSEMBLY

REMOVAL

1. Remove the engine cover (A).

Fig. 12: Locating Engine Cover
Courtesy of KIA MOTORS AMERICA, INC.

2. Recover refrigerant, opening the high & low pressure pipe caps and connecting the refrigerant station.

Refer to AIR CONDITIONING SYSTEM .

3. Disconnect the negative terminal from the battery and remove the battery (A).

CAUTION:



Use fender covers to avoid damaging painted surfaces.



To avoid damage, unplug the wiring connectors carefully while
holding the connector portion.

NOTE:



Mark all wiring and hoses to avoid misconnection.

2008 Kia Sedona

2008 ENGINE Mechanical - Sedona

Microsoft

Saturday, May 22, 2010 3:54:36 PM

Page 21

© 2006 Mitchell Repair Information Company, LLC.