Kia Sedona (2008 year). Instruction — part 275

Fig. 47: Identifying Master Cylinder Components
Courtesy of KIA MOTORS AMERICA, INC.

REMOVAL

1. Remove air cleaner mounting bolts (B) from the air cleaner mounting bracket and air cleaner body (A).

NOTE:

Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid
does contact the paint, wash it off immediately with water.

2008 Kia Sedona

2008 BRAKES Brake System - Sedona

Microsoft

Saturday, May 22, 2010 6:54:27 PM

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Fig. 48: Identifying Air Cleaner Body
Courtesy of KIA MOTORS AMERICA, INC.

2. Remove the air cleaner assembly (A) by removing the air cleaner mounting bolt (B) from the bracket.

Fig. 49: Identifying Air Cleaner Assembly And Mounting Bolts
Courtesy of KIA MOTORS AMERICA, INC.

3. Disconnect the brake fluid level switch connector (A), and remove the reservoir cap (B).

2008 Kia Sedona

2008 BRAKES Brake System - Sedona

Microsoft

Saturday, May 22, 2010 6:54:27 PM

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Fig. 50: Identifying Brake Fluid Level Switch Connector, Reservoir Cap And Master Cylinder
Courtesy of KIA MOTORS AMERICA, INC.

4. Remove the brake fluid from the master cylinder reservoir (C) with a syringe.

5. Disconnect the brake lines (A) from the master cylinder. To prevent spills, cover the hose joints with rags

or shop towels.

6. Remove the master cylinder mounting nuts (B) and washers.

Fig. 51: Identifying Master Cylinder Mounting Nuts And Torque Specifications
Courtesy of KIA MOTORS AMERICA, INC.

7. Remove the master cylinder (C) from the brake booster. Be careful not to bend or damage the brake lines

when removing the master cylinder.

INSTALLATION

1. Install the master cylinder on the brake booster with 2 nuts.

2. Connect the two brake tubes and the brake fluid level sensor connector.

2008 Kia Sedona

2008 BRAKES Brake System - Sedona

Microsoft

Saturday, May 22, 2010 6:54:27 PM

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© 2006 Mitchell Repair Information Company, LLC.

Fig. 52: Identifying Master Cylinder Mounting Nuts And Torque Specification
Courtesy of KIA MOTORS AMERICA, INC.

3. Fill the brake reservoir with the brake fluid and bleed the brake system. Refer to BLEEDING OF

BRAKE SYSTEM .

DISASSEMBLY

1. Remove the reservoir cap and drain the brake fluid into a suitable container.

2. Remove the fluid level sensor.

3. Remove the reservoir from the master cylinder, after remove mounting screw (A).

Fig. 53: Identifying Reservoir Mounting Screw
Courtesy of KIA MOTORS AMERICA, INC.

4. Remove the retainer ring (A) by using the snap ring pliers then remove the primary piston assembly.

2008 Kia Sedona

2008 BRAKES Brake System - Sedona

Microsoft

Saturday, May 22, 2010 6:54:27 PM

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© 2006 Mitchell Repair Information Company, LLC.