Kia Sedona (2008 year). Instruction — part 336

(1.1009-1.1016 in.)

No. 2,3,4: 23.954-23.970 mm

(0.9430-0.9437 in.)

Bearing oil
clearance

LH, RH camshaft

Intake

No. 1: 0.020-0.057 mm

(0.0008-0.0022 in.)

No. 2,3,4: 0.030-0.067 mm

(0.0012-0.0026 in.)

Exhaust

No. 1: 0.020-0.057 mm

(0.0008-0.0022 in.)

No. 2,3,4: 0.030-0.067 mm

(0.0012-0.0026 in.)

End play

0.02-0.18 mm (0.0008-0.0071

in.)

Valve
Valve length

Intake

105.27 mm (4.1445 in.)

Exhaust

105.50 mm (4.1535 in.)

Stem outer diameter Intake

5.465-5.480 mm (0.2151-

0.2157 in.)

Exhaust

5.458-5.470 mm (0.2149-

0.2153 in.)

Face angle

45.25°-45.75°

Thickness of valve
head (margin.)

Intake

1.56-1.86 mm (0.06142-

0.07323 in.)

Exhaust

1.73-2.03 mm (0.06811-

0.07992 in.)

Valve stem to valve
guide clearance

Intake

0.020-0.047 mm (0.00078-

0.00185 in.)

0.07 mm (0.00275

in.)

Exhaust

0.030-0.054 mm (0.00118-

0.00212 in.)

0.09 mm (0.00354

in.)

Valve guide
Inner diameter

Intake

5.500-5.512 mm (0.2165-

0.2170 in.)

Exhaust

5.500-5.512 mm (0.2165-

0.2170 in.)

Length

Intake

41.8-42.2 mm (1.6457-1.6614

in.)

Exhaust

41.8-42.2 mm (1.6457-1.6614

in.)

Valve seat
Width of seat
contact

Intake

1.15-1.45 mm (0.05118-

0.05709 in.)

Exhaust

1.35-1.65 mm (0.05315-

0.06496 in.)

Seat angle

Intake

44.75°-45.20°

2008 Kia Sedona

2008 ENGINE Mechanical - Sedona

Microsoft

Saturday, May 22, 2010 3:54:35 PM

Page 2

© 2006 Mitchell Repair Information Company, LLC.

Exhaust

44.75°-45.20°

Valve spring
Free length

43.86 mm (1.7267 in.)

Load

19.3±0.8 kg/34.0 mm

(42.7±1.8 lb/1.3386 in.)

42.3±1.3 kg/24.2 mm

(93.3±2.9 lb/0.9527 in.)

Out of squareness

Less than 1.5°

MLA
MLA outer
diameter

Intake

34.964-34.980 mm (1.3765-

1.3772 in.)

Exhaust

34.964-34.980 mm (1.3765-

1.3772 in.)

Cylinder head
tappet bore inner
diameter

Intake

35.000-35.025 mm (1.3779-

1.3789 in.)

Exhaust

35.000-35.025 mm (1.3779-

1.3789 in.)

MLA to tappet bore
clearance

Intake

0.020-0.061 mm (0.0008-

0.0024 in.)

0.07 mm (0.0027

in.)

Exhaust

0.020-0.061 mm (0.0008-

0.0024 in.)

0.07 mm (0.0027

in.)

Valve clearance
Intake

0.17-0.23 mm (0.0067-0.0090

in.)

0.10-0.30 mm

(0.0039-0.0118 in.)

Exhaust

0.27-0.33 mm (0.0106-0.0129

in.)

0.20-0.40 mm

(0.0078-0.0157 in.)

Cylinder block
Cylinder bore

96.00-96.03 mm (3.7795-

3.7807 in.)

Flatness of gasket surface

Less than 0.05 mm (0.0019 in.)

[Less than 0.02 mm (0.0008

in.) / 150x150]

Piston
Piston outer diameter

95.96-95.99 mm (3.7779-

3.7791 in.)

Piston to cylinder clearance

0.03-0.05 mm (0.0012-0.0020

in.)

Ring groove width

No. 1 ring groove

1.22-1.24 mm (0.0480-0.0488

in.)

1.26 mm (0.0496

in.)

No. 2 ring groove

1.22-1.24 mm (0.0480-0.0488

in.)

1.26 mm (0.0496

in.)

Oil ring groove

2.01-2.03 mm (0.0791-0.0799

in.)

2.05 mm (0.0807

in.)

2008 Kia Sedona

2008 ENGINE Mechanical - Sedona

Microsoft

Saturday, May 22, 2010 3:54:35 PM

Page 3

© 2006 Mitchell Repair Information Company, LLC.

Piston ring
Side clearance

No. 1 ring

0.03-0.07 mm (0.0012-0.0027

in.)

0.1 mm (0.004 in.)

No. 2 ring

0.03-0.07 mm (0.0012-0.0027

in.)

0.1 mm (0.004 in.)

Oil ring

0.06-0.15 mm (0.0024-0.0059

in.)

0.2 mm (0.008 in.)

End gap

No. 1 ring

0.17-0.32 mm (0.0067-0.0126

in.)

0.6 mm (0.0236 in.)

No. 2 ring

0.32-0.47 mm (0.0126-0.0185

in.)

0.7 mm (0.0275 in.)

Oil ring

0.20-0.70 mm (0.0078-0.0275

in.)

0.8 mm (0.0315 in.)

Piston pin
Piston pin outer diameter

23.001-23.006 mm (0.9055-

0.9057 in.)

Piston pin hole inner diameter

23.016-23.021 mm (0.9061-

0.9063 in.)

Piston pin hole clearance

0.01-0.02 mm (0.0039-0.0078

in.)

Connecting rod small end inner diameter

22.974-22.985 mm (0.9045-

0.9049 in.)

Connecting rod small end hole clearance

-0.032--0.016 mm (-0.0012-

0.0006 in.)

Connecting rod
Connecting rod big end inner diameter

58.000-58.018 mm (2.2834-

2.2842 in.)

Connecting rod bearing oil clearance

0.038-0.056 mm (0.0015-

0.0022 in.)

Side clearance

0.1-0.25 mm (0.0039-0.0098

in.)

Crankshaft
Main journal outer diameter

68.942-68.960 mm (2.7142-

2.7149 in.)

Pin journal outer diameter

54.954-54.972 mm (2.1635-

2.1642 in.)

Main bearing oil clearance

0.022-0.040 mm (0.0008-

0.0016 in.)

End play

0.10-0.28 mm (0.0039-0.0110

in.)

Oil pump
Relief valve opening pressure

450-550 kPa

(4.59-5.61 kgf/cm

2

, 65.28-

2008 Kia Sedona

2008 ENGINE Mechanical - Sedona

Microsoft

Saturday, May 22, 2010 3:54:35 PM

Page 4

© 2006 Mitchell Repair Information Company, LLC.

TIGHTENING TORQUE

TIGHTENING TORQUE

79.79 psi)

Engine oil
Oil quantity (Total)

6.4L (6.76 U.S.qts, 5.63

Imp.qts)

Oil quantity (Oil pan)

5.5L (5.81 U.S.qts, 4.84

Imp.qts)

Oil quantity (Oil filter)

0.4L (0.42 U.S.qts, 0.35

Imp.qts)

Oil quantity (Drain and refill)

5.2L (5.49 U.S.qts, 4.58

Imp.qts)

Oil quality

Above SJ or SL

Oil pressure

130 kPa (1.32 kgf/cm

2

, 18.77

psi)

[at 1000 RPM, 110°C (230°F)]

Cooling system
Cooling method

Forced circulation with

electrical fan

Coolant quantity

8.6L (9.09 U.S.qts, 7.57

Imp.qts)

Thermostat

Type

Wax pellet type

Opening temperature

82±2°C (179.6±35.6°F)

Fully opened temperature

95°C (203°F)

Full lift

10 mm (0.3937 in.)

Radiator cap

Main valve opening pressure

93.16-122.58 kPa

(0.95-1.25 kg/cm

2

, 13.51-

17.78 psi)

Vacuum valve opening
pressure

0.98-4.90 kPa

(0.01-0.05 kg/cm

2

, 0.14-0.71

psi)

Water temperature sensor
Type

Thermistor type

Resistance

20°C (68°F)

2.31-2.59 Kohms

80°C (176°F)

0.3222 Kohms

Item

Quantity

N.m

kgf.m

lb-ft

Crankshaft pulley
bolt

1

284.2-303.8

29.0-31.0

209.76-224.22

Timing chain cover
bolt B

17

18.62-21.56

1.9-2.2

13.74-15.91

2008 Kia Sedona

2008 ENGINE Mechanical - Sedona

Microsoft

Saturday, May 22, 2010 3:54:35 PM

Page 5

© 2006 Mitchell Repair Information Company, LLC.