Kia Sedona (2008 year). Instruction — part 522

Fig. 2: Identifying Fuel Pump Relay
Courtesy of KIA MOTORS AMERICA, INC.

2. With the shift lever in N or P (A/T) or clutch pedal pressed (M/T), turn the ignition switch to "START"

If the starter normally cranks the engine, starting system is OK. If the starter will not crank the engine at
all, go to next step.

If it won't disengage from the ring gear when you release key, check for the following until you find the
cause.



Solenoid plunger and switch malfunction.



Dirty pinion gear or damaged overrunning clutch.

3. Check the battery condition. Check electrical connections at the battery, battery negative cable connected

to the body, engine ground cables, and the starter for looseness and corrosion. Then try starting the engine
again.

If the starter cranks normally the engine, repairing the loose connection repaired the problem. The starting
system is now OK.

If the starter still does not crank the engine, go to next step.

4. Disconnect the connector from the S-terminal of solenoid. Connect a jumper wire from the B-terminal of

solenoid to the S-terminal of solenoid.

If the starter cranks the engine, go to next step.

If the starter still does not crank the engine, remove the starter, and repair or replace as necessary.

5. Check for battery voltage at the "S-terminal" of starter, then start checking for the missing battery

voltage. Check the following items in the order listed until you find the open circuit.

2008 Kia Sedona

2008 ENGINE Starting System - Sedona

Microsoft

Saturday, May 22, 2010 4:03:21 PM

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© 2006 Mitchell Repair Information Company, LLC.



Check the wire and connectors between the driver's underdash fuse/relay box and the ignition
switch, and between the driver's underdash fuse/relay box and the starter.



Check the ignition switch. Refer to IGNITION SYSTEM .



Check the transaxle range switch connector or ignition lock switch connector.



Inspect the starter relay.

STARTER SOLENOID TEST

1. Disconnect the field coil wire from the M-terminal of solenoid switch.

2. Connect the battery as shown. If the starter pinion pops out, it is working properly. To avoid damaging

the starter, do not leave the battery connected for more than 10 seconds.

Fig. 3: Connecting Battery M-Terminal Of Solenoid Switch
Courtesy of KIA MOTORS AMERICA, INC.

3. Disconnect the battery from the M terminal.

If the pinion does not retract, the hold-in coil is working properly. To avoid damaging the starter, do not
leave the battery connected for more than 10 seconds.

2008 Kia Sedona

2008 ENGINE Starting System - Sedona

Microsoft

Saturday, May 22, 2010 4:03:21 PM

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© 2006 Mitchell Repair Information Company, LLC.

Fig. 4: Disconnecting Battery From M-Terminal
Courtesy of KIA MOTORS AMERICA, INC.

4. Disconnect the battery also from the body. If the pinion retracts immediately, it is working properly. To

avoid damaging the starter, do not leave the battery connected for more than 10 seconds.

Fig. 5: Disconnecting Battery From Starter Body
Courtesy of KIA MOTORS AMERICA, INC.

FREE RUNNING TEST

1. Place the starter motor in a vise equipped with soft jaws and connect a fully-charged 12-volt battery to

starter motor as follows.

2. Connect a test ammeter (100-ampere scale) and carbon pile rheostat as shown in the illustration.

3. Connect a voltmeter (15-volt scale) across starter motor.

2008 Kia Sedona

2008 ENGINE Starting System - Sedona

Microsoft

Saturday, May 22, 2010 4:03:21 PM

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© 2006 Mitchell Repair Information Company, LLC.

Fig. 6: Starter Motor Free Running Circuit Diagram
Courtesy of KIA MOTORS AMERICA, INC.

4. Rotate carbon pile to the off position.

5. Connect the battery cable from battery's negative post to the starter motor body.

6. Adjust until battery voltage shown on the voltmeter reads 11 volts.

7. Confirm that the maximum amperage is within the specifications and that the starter motor turns

smoothly and freely.

Current: 90A MAX (2.4L), 85A MAX (3.3L)

Speed: 2,600 RPM

STARTER

REMOVAL

1. Disconnect the battery negative cable.

2. Disconnect the starter cable (A) from the B terminal (B) on the solenoid (C), then disconnect the

connector (D) from the S terminal (E).

2008 Kia Sedona

2008 ENGINE Starting System - Sedona

Microsoft

Saturday, May 22, 2010 4:03:21 PM

Page 5

© 2006 Mitchell Repair Information Company, LLC.