Kia Mentor / Sephia Electrical System. Instruction — part 100

reconditioning, or replacement
according to specifications.
Measured thickness is less
than OEM discard
specifications . . . B . . . Require replacement.
Rotor thickness is less
than OEM "machine to"
specifications but thicker
than "discard at"
specifications, and the
rotor does not require
reconditioning . . . 1 . . (2) Suggest replacement.
Rotor thickness will be
less than OEM "machine to"
specifications after
required
reconditioning . . . B . . (3) Require replacement.
Surface is rust-pitted .. B . ... Require reconditioning or
replacement of rotor according
to OEM specifications.
Surface is scored . ... B ... (4) Require reconditioning or
replacement of rotor according
to OEM specifications.
Thickness variation
(parallelism) exceeds OEM
specifications . . .. B . ... Require reconditioning or
replacement of rotor according
to OEM specifications.

(1) - Examples of severe corrosion are: composite plate
separated from friction surfaces and cooling fins
cracked or missing.
(2) - Only applies to vehicles for which OEM "machine to"
specifications exist. If OEM does not supply "machine
to" specifications, the rotor may be worn to discard
specifications.
(3) - If OEM does not supply "machine to" specifications,
you may machine to discard specifications.
(4) - Scoring is defined as grooves or ridges in the friction
contact surface. Some vehicle manufacturers require
machining when scoring exceeds their allowable
specifications.

ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ

SELF-ADJUSTING SYSTEMS

1996 Kia SephiaFor 1 1 1 1 1

SELF-ADJUSTING SYSTEM INSPECTION

ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ

Condition Code Procedure

Bent . . . . . A ... Require repair or replacement
of bent part.
Broken . . . . .. A ... Require repair or replacement
of broken part.
Inoperative . . . . A . . ... (1) Require repair or
replacement of inoperative
parts.
Missing . . . . . C . . .. Require replacement of
missing part.
Star wheel does not turn
freely . . . . . A .. Require repair or replacement.

(1) - Inoperative includes intermittent operation.

ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ

SHOE HARDWARE

See BRAKE SHOE HARDWARE.

SHOES

See FRICTION MATERIAL.

SOCKETS

See BULB SOCKETS.

SPEED SENSORS (ELECTRONIC WHEEL AND VEHICLE)

NOTE: Copied Vehicle Speed Sensors from Engine UIGs & added
Air Gap incorrect, loose, and wire lead misrouted. For
"contaminated" removed coolant & fuel examples from note.

SPEED SENSOR INSPECTION

ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ

Condition Code Procedure

Air gap incorrect . ... B . ... (1) Require adjustment or
replacement.
Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.

Attaching hardware
threads damaged . . A ... Require repair or replacement
of hardware.
Attaching hardware
threads stripped
(threads missing) . .. A .. Require repair or replacement
of hardware.
Connector broken . . A .. Require repair or replacement.
Connector (Weatherpack
type) leaking . . ... A .. Require repair or replacement.
Connector melted . . A . . ... (2) Require repair or
replacement.
Connector missing . ... C . . . Require replacement.
Contaminated . . . A . . ... (3) Require repair or
replacement.
Inoperative . . . . B . . ... (4) Require repair or
replacement. Further
inspection required.
Lead routing incorrect .. B . . Require rerouting according
to vehicle manufacturer's
specifications.
Leaking . . . . . A .. Require repair or replacement.
Loose . . . . ... A .. Require repair or replacement.
Missing . . . . . C . . . Require replacement.
Resistance out of
specification . . .. B .. Require repair or replacement.
Sensor housing cracked .. 2 . . . Suggest replacement.
Terminal broken . . . A .. Require repair or replacement.
Terminal burned,
affecting performance .. A . . ... (2) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose,
affecting performance .. B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Threads damaged . . . A .. Require repair or replacement.
Threads stripped
(threads missing) . .. A . . . Require replacement.
Wire lead conductors
exposed . . . . B .. Require repair or replacement.

Wire lead corroded . .. A .. Require repair or replacement.
Wire lead misrouted . . B . Require re-routing according to
vehicle manufacturer's
specifications.
Wire lead open . . .. A .. Require repair or replacement.
Wire lead shorted . ... A .. Require repair or replacement.

(1) - If a sensor is not adjustable, further inspection is
required to identify and correct cause.
(2) - Determine cause and correct prior to repair or
replacement of part.
(3) - Determine source of contamination, such as metal
particles or water. Require repair or replacement.
(4) - Inoperative includes intermittent operation or out of OEM
specification. Some components may be serviceable; check
for accepted cleaning procedure.

ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ

STEEL BRAKE LINES

STEEL BRAKE LINE INSPECTION

ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ

Condition Code Procedure

Attaching hardware
broken . . . . . A ... Require repair or replacement
of hardware.
Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware not
functioning . . . A ... Require repair or replacement
of hardware.
Corroded, affecting
structural integrity ... A . . . Require replacement.
Fitting incorrect (for
example, compression
fitting) . . . ... B . . . Require replacement.
Flare type incorrect . B .. Require repair or replacement.
Leaking . . . . . A .. Require repair or replacement.
Line material incorrect
(copper, etc.) . . . B . . . Require replacement.
Restricted . . . .. A . . . Require replacement.
Routed incorrectly . .. B . . Require routing correction.
Rust-pitted . . . . 1 . . . Suggest replacement.
Threads damaged . . . A .. Require repair or replacement.