Kia Mentor / Sephia Electrical System. Instruction — part 135

* ENGINE SYSTEMS UNIFORM INSPECTION GUIDELINES *Article Text (p. 125)

affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance . . . B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Threads damaged . . . A .. Require repair or replacement.
Threads stripped (threads
missing) . . . ... A .. Require repair or replacement.
Throttle shaft binding,
affecting performance .. A .. Require repair or replacement.
Throttle shaft worn,
affecting performance .. A .. Require repair or replacement.
Throttle shaft worn, not
affecting performance .. 1 .. Suggest repair or replacement.
Wire lead conductors
exposed . . . . B .. Require repair or replacement.
Wire lead corroded . .. A .. Require repair or replacement.
Wire lead open . . .. A .. Require repair or replacement.
Wire lead shorted . ... A .. Require repair or replacement.

(1) - Determine cause and correct prior to repair or
replacement of part.
(2) - Determine source of contamination, such as engine coolant,
fuel, metal particles, or water. Require repair or
replacement.
(3) - Some components may be serviceable; check for accepted
cleaning procedure.

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THROTTLE CABLES

See THROTTLE LINKAGES AND CABLES.

THROTTLE LINKAGES AND CABLES

THROTTLE LINKAGE AND CABLE INSPECTION

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Condition Code Procedure

Attaching hardware
broken . . . . . A ... Require repair or replacement
of hardware.

* ENGINE SYSTEMS UNIFORM INSPECTION GUIDELINES *

Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware not
functioning . . . A .. Require repair or replacement
of hardware.
Bent . . . . . A .. Require repair or replacement.
Binding . . . . . A .. Require repair or replacement.
Bracket bent, affecting
performance . . . A .. Require repair or replacement.
Bracket bent, not
affecting performance .. .. . ... No service suggested or
required.
Bracket broken, affecting
performance . . . A Require replacement.
Bracket broken, not
affecting performance .. .. . ... No service suggested or
required.
Bracket corroded,
affecting performance .. A .. Require repair or replacement.
Bracket corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Bracket cracked, affecting
performance . . . A .. Require repair or replacement.
Bracket cracked, not
affecting performance .. 1 .. Suggest repair or replacement.
Bracket loose, affecting
performance . . . A .. Require repair or replacement.
Bracket loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Bracket missing . . . C . . . Require replacement.
Broken . . . . .. A . . . Require replacement.
Cracked . . . . . A .. Require repair or replacement.
Disconnected . . . A .. Require repair or replacement.
Kinked . . . . .. A .. Require repair or replacement.
Melted . . . . .. A .. Require repair or replacement.
Missing . . . . . C . . . Require replacement.
Noisy . . . . ... 2 .. Suggest repair or replacement.
Out of adjustment . ... B . . ... (1) Require repair or
replacement.
Routed incorrectly . .. 2 . . . . . Suggest repair.
Seized . . . . .. A .. Require repair or replacement.

(1) - Follow OEM recommended adjustment procedures. Require
repair or replacement if out of specification.

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* ENGINE SYSTEMS UNIFORM INSPECTION GUIDELINES *

THROTTLE POSITION SENSORS

THROTTLE POSITION SENSOR INSPECTION

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Condition Code Procedure

Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware
threads damaged . . A ... Require repair or replacement
of hardware.
Attaching hardware
threads stripped
(threads missing) . .. A ... Require repair or replacement
of hardware.
Connector broken . . A .. Require repair or replacement.
Connector (Weatherpack
type) leaking . . .. A .. Require repair or replacement.
Connector melted . . A . . ... (1) Require repair or
replacement.
Connector missing . ... C . . . Require replacement.
Contaminated . . . A . . ... (2) Require repair or
replacement.
Inoperative . . . . B . . ... (3) Require repair or
replacement. Further
inspection required.
Missing . . . . . C . . . Require replacement.
Resistance out of
specification . . .. B .. Require repair or replacement.
Terminal broken . . . A .. Require repair or replacement.
Terminal burned, affecting
performance . . . A .. (1) Require repair or replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance . . . B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Threads damaged . . . A .. Require repair or replacement.
Threads stripped (threads

* ENGINE SYSTEMS UNIFORM INSPECTION GUIDELINES *Article Text (p. 128)

missing) . . . ... A . . . Require replacement.
Wire lead conductors
exposed . . . . B .. Require repair or replacement.
Wire lead corroded . .. A .. Require repair or replacement.
Wire lead open . . .. A .. Require repair or replacement.
Wire lead shorted . ... A .. Require repair or replacement.

(1) - Determine cause and correct prior to repair or
replacement of part.
(2) - Determine source of contamination, such as engine coolant,
fuel, metal particles, or water. Require repair or
replacement.
(3) - Inoperative includes intermittent operation or out of
OEM specification. Some components may be serviceable;
check for accepted cleaning procedure.

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THROTTLE POSITION SWITCHES

THROTTLE POSITION SWITCH INSPECTION

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Condition Code Procedure

Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware
threads damaged . . A ... Require repair or replacement
of hardware.
Attaching hardware
threads stripped
(threads missing) . .. A .. Require repair or replacement
of hardware.
Connector broken . . A .. Require repair or replacement.
Connector (Weatherpack
type) leaking . . .. A .. Require repair or replacement.
Connector melted . . A . . ... (1) Require repair or
replacement.
Connector missing . ... C . . . Require replacement.
Inoperative . . . . B . . ... (2) Require repair or
replacement. Further
inspection required.
Missing . . . . . C . . . Require replacement.
Resistance out of
specification . . .. B .. Require repair or replacement.
Terminal broken . . . A .. Require repair or replacement.