Kia Mentor / Sephia Electrical System. Instruction — part 120

* ENGINE SYSTEMS UNIFORM INSPECTION GUIDELINES *

Connector missing . ... C . . . Require replacement.
Contaminated . . . A . . ... (2) Require repair or
replacement.
Inoperative . . . . B . . ... (3) Require repair or
replacement. Further
inspection required.
Leaking . . . . . A .. Require repair or replacement.
Missing . . . . . C . . . Require replacement.
Resistance out of
specification . . .. B .. Require repair or replacement.
Restricted, affecting
performance . . . A .. Require repair or replacement.
Restricted, not affecting
performance . . . 1 .. Suggest repair or replacement.
Terminal broken . . . A .. Require repair or replacement.
Terminal burned, affecting
performance . . . A . . ... (1) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance . . . B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Threads damaged . . . A .. Require repair or replacement.
Threads stripped (threads
missing) . . . ... A . . . Require replacement.
Wire lead conductors
exposed . . . . B .. Require repair or replacement.
Wire lead corroded . .. A .. Require repair or replacement.
Wire lead open . . .. A .. Require repair or replacement.
Wire lead shorted . ... A .. Require repair or replacement.

(1) - Determine cause and correct prior to repair or
replacement of part.
(2) - Determine source of contamination, such as engine coolant,
fuel, metal particles, or water. Require repair or
replacement.
(3) - Inoperative includes intermittent operation or out of
OEM specification. Some components may be serviceable;
check for accepted cleaning procedure.

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* ENGINE SYSTEMS UNIFORM INSPECTION GUIDELINES *

EXHAUST GAS RECIRCULATION FEEDBACK DEVICES

EXHAUST GAS RECIRCULATION FEEDBACK DEVICE INSPECTION

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Condition Code Procedure

Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware
threads damaged . . A ... Require repair or replacement
of hardware.
Attaching hardware
threads stripped
(threads missing) . .. A ... Require repair or replacement
of hardware.
Connector broken . . A .. Require repair or replacement.
Connector (Weatherpack
type) leaking . . .. A .. Require repair or replacement.
Connector melted . . A . . ... (1) Require repair or
replacement.
Connector missing . ... C . . . Require replacement.
Contaminated . . . A . . ... (2) Require repair or
replacement.
Inoperative . . . . B . . ... (3) Require repair or
replacement. Further
inspection required.
Leaking . . . . . A .. Require repair or replacement.
Missing . . . . . C . . . Require replacement.
Resistance out of
specification . . .. B .. Require repair or replacement.
Restricted, affecting
performance . . . A .. Require repair or replacement.
Restricted, not affecting
performance . . . 1 .. Suggest repair or replacement.
Terminal broken . . . A .. Require repair or replacement.
Terminal burned, affecting
performance . . . A . . ... (1) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.

* ENGINE SYSTEMS UNIFORM INSPECTION GUIDELINES *

Terminal loose, affecting
performance . . . B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Threads damaged . . . A .. Require repair or replacement.
Threads stripped (threads
missing) . . . ... A . . . Require replacement.
Wire lead conductors
exposed . . . . B .. Require repair or replacement.
Wire lead corroded . .. A .. Require repair or replacement.
Wire lead open . . .. A .. Require repair or replacement.
Wire lead shorted . ... A .. Require repair or replacement.

(1) - Determine cause and correct prior to repair or
replacement of part.
(2) - Determine source of contamination, such as engine coolant,
fuel, metal particles, or water. Require repair or
replacement.
(3) - Inoperative includes intermittent operation or out of
OEM specification. Some components may be serviceable;
check for accepted cleaning procedure.

ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ

EXPANSION PLUGS

See CASTING CORE PLUGS AND EXPANSION PLUGS.

FAN CONTROL SENSORS

FAN CONTROL SENSOR INSPECTION

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Condition Code Procedure

Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware
threads damaged . . A ... Require repair or replacement
of hardware.
Attaching hardware
threads stripped
(threads missing) . .. A ... Require repair or replacement
of hardware.
Connector broken . . A .. Require repair or replacement.
Connector (Weatherpack
type) leaking . . .. A .. Require repair or replacement.

* ENGINE SYSTEMS UNIFORM INSPECTION GUIDELINES *

Connector melted . . A . . ... (1) Require repair or
replacement.
Connector missing . ... C . . . Require replacement.
Contaminated . . . A . . ... (2) Require repair or
replacement.
Inoperative . . . . B . . ... (3) Require repair or
replacement. Further
inspection required.
Leaking . . . . . A .. Require repair or replacement.
Missing . . . . . C . . . Require replacement.
Resistance out of
specification . . .. B .. Require repair or replacement.
Restricted, affecting
performance . . . A .. Require repair or replacement.
Terminal broken . . . A .. Require repair or replacement.
Terminal burned, affecting
performance . . . A . . ... (1) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance . . . B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Threads damaged . . . A .. Require repair or replacement.
Threads stripped (threads
missing) . . . ... A . . . Require replacement.
Wire lead conductors
exposed . . . . B .. Require repair or replacement.
Wire lead corroded . .. A .. Require repair or replacement.
Wire lead open . . .. A .. Require repair or replacement.
Wire lead shorted . ... A .. Require repair or replacement.

(1) - Determine cause and correct prior to repair or
replacement of part.
(2) - Determine source of contamination, such as engine
coolant, fuel, metal particles, or water. Require
repair or replacement.
(3) - Inoperative includes intermittent operation or out of
OEM specification. Some components may be serviceable;
check for accepted cleaning procedure.

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