Kia Mentor / Sephia Electrical System. Instruction — part 56

(1) - Determine cause and correct prior to repair or
replacement of part.
(2) - Follow OEM recommended adjustment procedures. Require
repair or replacement if out of specification.

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CONTROL HEADS (FUNCTION SELECTORS)

CONTROL HEAD (FUNCTION SELECTOR) INSPECTION

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Condition Code Procedure

Attaching hardware
broken . . . . . A ... Require repair or replacement
of hardware.
Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware not
functioning . . . A ... Require repair or replacement
of hardware.
Connector broken . . A .. Require repair or replacement.
Connector (Weatherpack
type) leaking . . .. A .. Require repair or replacement.
Connector melted,
affecting performance .. A . . ... (1) Require repair or
replacement.
Connector melted, not
affecting performance .. 2 . . ... (1) Suggest repair or
replacement.
Connector missing . ... C . . . Require replacement.
Contaminated . . . 2 . Suggest require replacement.
Leaking . . . . . A .. Require repair or replacement.
Malfunctioning . . .. A . . ... (2) Require repair or
replacement.
Melted, affecting
performance . . . A . . ... (1) Require repair or
replacement.
Melted, not affecting
performance . . . .. . . No service suggested or
required.
Terminal broken . . . A .. Require repair or replacement.
Terminal burned, affecting
performance . . . A . . ... (1) Require repair or
replacement.

Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance . . . B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Wire lead burned . . A .. Require repair or replacement.
Wire lead conductors
exposed . . . . B .. Require repair or replacement.
Wire lead open . . .. A .. Require repair or replacement.
Wire lead shorted . ... A .. Require repair or replacement.

(1) - Determine cause and correct prior to repair or
replacement of part.
(2) - Includes inoperative, intermittent operation, or failure
to perform all functions.

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CONTROL LINKAGES

CONTROL LINKAGE INSPECTION

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Condition Code Procedure

Attaching hardware
broken . . . . . A .. Require repair or replacement
of hardware.
Attaching hardware
missing . . . . C . . . Require replacement of
hardware.
Attaching hardware not
functioning . . . A . Require repair or replacement
of hardware.
Bent . . . . . A . Require repair or replacement.
Binding . . . . . A . Require repair or replacement.
Bracket bent, affecting
performance . . . A . Require repair or replacement.
Bracket bent, not
affecting performance .. .. . ... No service suggested or
required.
Bracket broken, affecting
performance . . . A . . ... Require replacement.

Bracket broken, not
affecting performance .. .. . ... No service suggested or
required.
Bracket corroded,
affecting performance .. A . Require repair or replacement.
Bracket corroded, not
affecting performance .. 2 . Suggest repair or replacement.
Bracket cracked, affecting
performance . . . A . Require repair or replacement.
Bracket cracked, not
affecting performance .. 1 . Suggest repair or replacement.
Bracket holes elongated,
affecting performance .. A . Require repair or replacement.
Bracket holes elongated,
not affecting
performance . . . .. . ... No service suggested or
required.
Bracket loose, affecting
performance . . . A . Require repair or replacement.
Bracket loose, not
affecting performance .. 1 . Suggest repair or replacement.
Bracket missing . . . C . . ... Require replacement.
Broken . . . . .. A . . ... Require replacement.
Cracked . . . . . A . Require repair or replacement.
Disconnected . . . A . Require repair or replacement.
Missing . . . . . C . . ... Require replacement.
Noisy . . . . ... 2 . Suggest repair or replacement.
Out of adjustment . ... B . . .. (1) Require repair or
replacement.
Seized . . . . .. A . Require repair or replacement.

(1) - Follow OEM recommended adjustment procedures. Require
repair or replacement if out of specification.

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CONTROL MODULES

NOTE: Includes, but not limited to: IRCM, Coolant Fan Control
Module (CFCM), AC Controller, Amplifier, Programmers,
Control Heads, Power Modules, etc.

CONTROL MODULE INSPECTION

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Condition Code Procedure

Application incorrect ... B . . . Require replacement.

Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware
threads damaged . . A ... Require repair or replacement
of hardware.
Attaching hardware
threads stripped
(threads missing) . .. A ... Require repair or replacement
of hardware.
Code set
(if applicable) . . A . . .. (1) Further inspection
required.
Connector broken . . A .. Require repair or replacement.
Connector melted,
affecting performance .. A . . ... (2) Require repair or
replacement.
Connector melted, not
affecting performance .. 2 . . ... (2) Suggest repair or
replacement.
Connector missing . ... A . . . . . Require repair.
Contaminated . . . A . . ... (3) Require repair or
replacement.
Inoperative . . . . B . . ... (4) Require repair or
replacement. Further
inspection required.
Leaking . . . . . A .. Require repair or replacement.
Missing . . . . . C . . . Require replacement.
Terminal broken . . . A .. Require repair or replacement.
Terminal burned, affecting
performance . . . A . . ... (2) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance . . . B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Threads damaged . . . A .. Require repair or replacement.
Threads stripped (threads
missing) . . . ... A . . . Require replacement.
Wire lead conductors