Kia Mentor / Sephia Electrical System. Instruction — part 214

* DRIVETRAIN SYSTEMS UNIFORM INSPECTION GUIDELINES *

WIRING HARNESSES AND CONNECTORS

WIRING HARNESS AND CONNECTOR INSPECTION

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Condition Code Procedure

Application incorrect ... B .. Require repair or replacement.
Attaching hardware
broken . . . . . A ... Require repair or replacement
of hardware.
Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware not
functioning . . . A .. Require repair or replacement
of hardware.
Connector broken . . A .. Require repair or replacement.
Connector (Weatherpack
type) leaking . . .. A .. Require repair or replacement.
Connector melted . . A . . ... (1) Require repair or
replacement.
Connector missing . ... C . . . Require replacement.
Insulation damaged,
conductors exposed . . A .. Require repair or replacement.
Insulation damaged,
conductors not exposed . 1 . . . Suggest replacement.
Open . . . . . A .. Require repair or replacement.
Protective shield
(conduit) melted . ... 2 . . ... (1) Suggest repair or
replacement.
Protective shield
(conduit) missing . .. 2 .. Suggest repair or replacement.
Resistance (voltage drop)
out of specification ... A .. Require repair or replacement.
Routed incorrectly . .. B . . . . . Require repair.
Secured incorrectly . . B . . . . . Require repair.
Shorted . . . . . A .. Require repair or replacement.
Terminal broken . . . A .. Require repair or replacement.
Terminal burned, affecting
performance . . . A . . ... (1) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.

* DRIVETRAIN SYSTEMS UNIFORM INSPECTION GUIDELINES *

Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance . . . B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Transmission connector
leaking . . . . .. . . See TRANSMISSION ASSEMBLY.
Voltage drop out of
specification . . .. A .. Require repair or replacement.

(1) - Determine cause and correct prior to repair or
replacement of part.

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YOKES AND SLIP YOKES

YOKE AND SLIP YOKE INSPECTION

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Condition Code Procedure

Bearing cap bore
distorted . . . .. A .. Require repair or replacement.
Bent . . . . . A . . . Require replacement.
Bolt holes elongated . A .. Require repair or replacement.
Bushing or seal surface
worn, affecting
performance . . . A .. Require repair or replacement.
Leaking through soft yoke
plug . . . . ... A ... Require repair or replacement
of soft yoke plug.
Retainer strap bent . . A . . .. Require replacement of
retainer strap.
Slip yoke broken . . A . . . Require replacement.
Splines worn, affecting
performance . . . A . . . Require replacement.
Splines worn close
to the end of their
useful life . . . 1 . . . Suggest replacement.
Threads damaged . . . A .. Require repair or replacement.
Threads stripped (threads
missing) . . . ... A . . . Require replacement.
U-bolt damaged, affecting
performance . . . A . . . . Require replacement
of U-bolts.
Yoke damaged, affecting

* DRIVETRAIN SYSTEMS UNIFORM INSPECTION GUIDELINES *Article Text (p. 56)

performance . . . A .. Require repair or replacement.

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END OF ARTICLE

* DRIVETRAIN SYSTEMS UNIFORM INSPECTION GUIDELINES *

Article Text

1996 Kia Sephia

For 1 1 1 1 1

Copyright © 1998 Mitchell Repair Information Company, LLC

Saturday, April 18, 2009 10:09PM

ARTICLE BEGINNING

GENERAL INFORMATION
Drivetrain/Transmission Motorist Assurance Program
Standards For Automotive Repair

All Makes and Models

INTRODUCTION TO MOTORIST ASSURANCE PROGRAM (MAP)

CONTENTS

OVERVIEW OF MOTORIST ASSURANCE PROGRAM
OVERVIEW OF SERVICE REQUIREMENTS & SUGGESTIONS

Drive/Power Train Assemblies

AUTOMATIC TRANSMISSION/TRANSAXLE ASSEMBLIES
DIFFERENTIAL AND FINAL DRIVE ASSEMBLIES
MANUAL TRANSMISSION/TRANSAXLE ASSEMBLIES
TRANSFER CASE ASSEMBLIES

Drive/Power Train Components

ACTUATORS (ELECTRICAL)
ACTUATORS (VACUUM)
AXLES
BEARINGS AND RACES
BELL CRANKS
BELL HOUSINGS
BUSHINGS (EXTERNAL)
CABLES (SPEEDOMETER)
CABLES (TV, DETENT AND SHIFT)
CARRIER BEARINGS
CLUTCH CABLES AND CABLE HOUSINGS
CLUTCH DISCS (MANUAL TRANSMISSION)
CLUTCH FORKS
CLUTCH LINKAGES (MECHANICAL)
CLUTCH MASTER CYLINDERS
CLUTCH PEDALS
CLUTCH PIVOTS
CLUTCH PRESSURE PLATES
CLUTCH RELEASE BEARINGS
CLUTCH SLAVE CYLINDERS (CONCENTRIC)
CLUTCH SLAVE CYLINDERS (CONVENTIONAL OR EXTERNAL)