Kia Sportage (2005+). Instruction — part 2

General information

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Fundamental procedures

Vehicle protection

1. Cover the seats before performing any procedure to

keep them from getting dirty.

2. Cover all glasses, seats and mats with a heat

resistant cover when welding.

3. Protect moldings, garnishes and ornaments.

A word about safety

1. Wear the appropriate safety equipment that is

necessary for the procedure being performed.

2. When welding or performing other procedures that

require the use of an open flame near the fuel tank,
disconnect and remove the tank and fuel pipe, and
cap the pipe to prevent fuel leakage.

Welding procedures

Observe the following tips when welding.
1. Wear appropriate eye protection.
2. Carefully follow the manufacturers operating

instructions for the welding machine you are using.

3. Do not weld, smoke or allow open flames around

volatile chemicals, cleaners or solvents or in any

area where they have just been used.

AFJ3B3001

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ASD1BM003

Safety
glasses

Ear
protectors

Gloves

Face shield

Mask

Safety
shoes

Body frame straightener

When using a frame straightener, do not enter the area
where the body is being straightened by the chain.

Electrical procedures

1. Disconnect the negative battery terminal.

2. Do not pull on wires when disconnecting electrical

connectors. Be careful to hold the connector itself
when disconnecting it.

3. Insert the connector until it “clicks” when connecting

the connector.

4. Handle all electrical components with care.

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General information

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General information

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For best results

Disassembly

Measuring dimensions before beginning
Measure the dimensions of the damaged area according to the body dimension drawings before disassembling
and repairing. Adjust dimensions with body frame adjuster if deformed.

Selecting cutting area
Select a cutting area that is easily accessible and that is prone to the least amount of distortion when welding.
Select an area that would allow the new part to overlap repair area by 1.2~2.0 in (30~50 mm).

Protecting body from damage
Secure the body with clamps and jacks to prevent damage to the body when working on it.

BMKM100

Disassembling related parts
Use caution when removing body molding and trim from
the area to be worked. Apply masking tape where
needed to prevent damage to the part being removed
or to the vehicle body. Before starting repairs, check if
pipes, hoses or electrical components are present near
damaged area.

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General information

1SD1BM005

Wire harness

Repair work area

Cutting area