Kia Carnival / Sedona (2006 year). Instruction — part 20

BP-34

BODY PANEL REPAIR PROCEDURE

11. Check the fit of the front and rear doors.

12. Reinstall center outer pillar and screw in place.

13. MIG plug weld all holes and MIG butt weld all seams.

14. Clean and prepare all welds, and remove all residue.

15. Apply body filler to the outer center pillar seam. Sand

and finish.

16. Apply the two-part epoxy primer to the interior of the

center pillar.

17. Apply an anti-corrosion agent to the welded parts and

interior of the center pillar (Refer to the CORROSION
PROTECTION).

18. Prepare exterior surfaces for priming, using wax and

grease remover.

19. Apply metal conditioner and water rinse.

20. Apply conversion coating and water rinse.

21. Apply the two-part epoxy primer.

22. Apply the correct seam sealer to all joints carefully

(Refer to the BODY SEALING LOCATIONS).

23. Reprime over the seam sealer to complete the repair.

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BVQBP6126

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BODY PANEL REPAIR PROCEDURE

BP-35

QUARTER PANEL

REMOVAL

1.

Depending on the extent of damage, measure and mark
cutlines on the quarter outer panel as indicated in the
illustration

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B

A

C

C

A

B

170mm

70mm

110mm

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2.

Drill out all attaching spdtwelds the quarter outer
panel .

BP-36

BODY PANEL REPAIR PROCEDURE

3.

Cut the quarter outer panel at cutlines and remove the
quarter outer panel as illustration.

NOTE

When cutting the quarter outer panel, be careful not to
cut side inner panel.

4.

Prepare all surfaces to be welded.

5.

Clean MIG welds with a disc grinder.

6.

Apply the two-part epoxy primer to the quarter inner
panel.

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BODY PANEL REPAIR PROCEDURE

BP-37

INSTALLATION

1.

Transcribe the cutline to the new quarter outer panel,
adding 30mm for overlap at the old joint.

2.

Drill 6 mm holes in overlap areas and along upper and
lower flanges of the new quarter outer panel for MIG
plug welding.

3.

Fit and clamp the quarter outer panel in place.

4.

MIG plug weld all holes and MIG butt weld seams. At
the wheel well the edge must be crimped over the wheel
housing.
This joint may be welded after crimping or applying a
bead of adhesive which may be applied to the joint
before or after crimping.

5.

Clean and prepare all welds, remove all residue.

6.

Apply body filler to the welded seam. Sand and finish.
Apply the two-part epoxy primer to the interior of the
quarter outer panel.

7.

Apply an anti-corrosion agent to the welded parts and
interior of the quarter outer panel (Refer to the
CORROSION PROTECTION).

8.

Prepare exterior surfaces for priming, using wax and
grease remover.

9.

Apply metal conditioner and water rinse.

10. Apply conversion coating and water rinse.

11. Apply the two-part epoxy primer.

BVQBP6134

BVQBP6135

BVQBP6132

BVQBP6133