Kia Carnival / Sedona (2006 year). Instruction — part 16

BP-18

BODY PANEL REPAIR PROCEDURE

5.

Clean MIG welds with a disc grinder.

NOTE

Be careful not to grid welded portion too much.
The internal parts will be stronger if the weld traces are
not ground.

6.

After welding the fender apron inner lower panel, apply
the epoxy primer and anti corrosion to the cowl side
outer panel

7.

Prepare the exterior surfaces for priming using wax
and grease remover.

8.

Apply metal conditioner and water rinse.

9.

Apply conversion coating and water rinse.

10. Apply the two-part epoxy primer

INSTALLATION

1.

Drill 6mm holes in the new fender apron inner lower
panel for MIG plug welding.

2.

Remove paint from both sides of all portion that are to
be welded such as peripheries of MIG plug weld holes.

3.

Temporarily install new parts in place.

4.

MIG plug weld all holes.

BVQBP6058

BVQBP6059

BVQBP6060

BVQBP6061

BVQBP6062

BODY PANEL REPAIR PROCEDURE

BP-19

3.

Prepare all surfaces to be welded.

4.

Clean MIG with a disc sander.

5.

Apply the epoxy primer to interior of the fender apron
inner upper panel.

FENDER APRON INNER UPPER PANEL

REMOVAL

1.

Measure and mark the vertical cut lines on fender outer
mounting hole edge.

2.

Cut through the fender apron inner upper panel cutline.

BVQBP6063

65 mm

LH

BVQBP6065

BVQBP6066

BVQBP6064

70 mm

RH

BVQBP6067

BP-20

BODY PANEL REPAIR PROCEDURE

5.

Clean MIG welds with a disc grinder.

NOTE

Be careful not to grid welded portion too much.
The internal parts will be stronger if the weld traces are
not ground.

6.

Apply the epoxy primer and anti-corrosion to the fender
apron inner upper panel.

7.

Prepare the exterior surfaces for priming using wax
and grease remover.

8.

Apply metal conditioner and water rinse.

9.

Apply conversion coating and water rinse.

10. Apply the two-part epoxy primer.

INSTALLATION

1.

Temporarily Fit and clamp the fender inner upper panel
in place.

2.

Measure each measurement point(refer to the BODY
DIMENSIONS) and correct the installation position.

3.

MIG butt weld all seams.

4.

After welding the fender apron inner upper panel,
measure each measurement point(refer to the BODY
DIMENSIONS) and correct the installation position.

BVQBP6068

BVQBP6069

BVQBP6071

BVQBP6072

BVQBP6070

BODY PANEL REPAIR PROCEDURE

BP-21

FRONT SIDE MEMBER

BVQBP6073

LH

RH

35 mm

80 mm

260 mm

50 mm

MIG plug welding

MIG butt welding