Kia Carnival / Sedona (2006 year). Instruction — part 3

GENERAL INFORMATION

GI-7

ASSEMBLY

Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions given in Section 31, and start welding after
checking the gaps with nearby parts.

Caution when welding
The number of welding points should be determined based on the criteria below:

Caution when spot welding
The tip of the spot welding machine should be maintained to a minimum of 0.1 in (3 mm) because it greatly affects welding
strength. When possible, spot welding should be done between the existing spot welded points.
Before and after spot welding, weld a test piece(test pin) of the same material as the body panel, and check the welding
strength.

0.1 in

(3 mm)

0.1 in

(3 mm)

Center

diameter

Good

Existing welded spots

New welded spots

Using a hammer and a chisel

Using a test piece(test pin)

Nugget diameter
to be 4/5 of chip
diameter

No good

BVQGI6011

BVQGI6010

Spot welding

Plug welding

Old part

Repair part

Pitch:
2.0 in (50 mm)

Increase the number of

spot welds by 30%.

Pitch: Same number of
welds as original part.

Pitch:
1.4 in (35 mm)

Repair part
more than
0.1 in (3 mm)

GI-8

GENERAL INFORMATION

RUSTPROOF TREATMENT AFTER ASSEMBLY

Body sealing
Apply body sealer where necessary.

Applying rustproof material
Apply rustproofing material(wax, oil, etc.) behind welded area.

Applying undercoat
Apply undercoat on the body where necessary.

BVQGI6012

GENERAL INFORMATION

GI-9

VEHICLE LIFT (2-SUPPORT TYPE) AND SAFETY STAND POSITIONS

1.

Place the lift blocks under the support points as shown in the illustration

2.

Raise the hoist a few inches and rock the vehicle to be sure it is firmly supported.

3.

Raise the hoist to full height to inspect the lift points for secure support.

BVQGI6013

Lift Block

Lift Block

[Front]

[Rear]

GI-10

GENERAL INFORMATION

JACK SUPPORT POSITIONS

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