Kia Carnival (2007 year). Instruction — part 468

23. Install the drive belt.

24. Confirm that the 'A' part of the drivebelt auto-tensioner is positioned as shown below. If not, replace the belt.

25. Install the engine support bracket(A).

Tightening torque :
49.0~63.7Nm (5.0 ~ 6.5kgf.m, 36.2 ~ 47.0lb-ft)

26. Install the engine mounting (A).

Tightening torque :
88.3~107.9Nm (9.0 ~ 11.0kgf.m, 65.1 ~ 79.6lb-ft)

27. Remove the jack for oil pan.

28. Install the battery terminals (A).

2007 > J2.9L DIESEL CRDI(VGT) >

SPECIFICATIONS

Description

Specifications(J3 - ENG)

Limit

General

Type

In-line, DOHC

Number of cylinders

4

Bore

101.5~101.526mm (3.9961~3.9971in)

Stroke

98mm (8.8583in)

Total displacement

2,902 cc (177.08 cu.in)

Compression ratio

18.4 : 1

Firing order

1-3-4-2

Valve timing

Intake valve

Opens (ATDC)

26°

Closes (ABDC)

50°

Exhaust valve

Opens (BBDC)

72°

Closes (ATDC)

32°

Cylinder head

Flatness of gasket surface

Less than 0.05mm (0.0020in)

Flatness of manifold
mounting surface

Intake

Less than 0.15mm (0.0059in)

Exhaust

Less than 0.15mm (0.0059in)

Camshaft

Cam height

Intake

39.397 ~ 39.597mm (1.5511 ~ 1.5589in)

Exhaust

39.4932 ~ 39.6932mm (1.5548 ~ 1.5627in)

Journal outer Diameter (Intake, Exhaust)

27.941 ~ 27.960mm (1.1000 ~ 1.1008in)

Bearing oil clearance

0.040 ~ 0.080mm (0.0016 ~ 0.0031in)

End play

0.08 ~ 0.17mm (0.0031 ~ 0.0067in)

Valve

Valve length

Intake

126.24mm (4.9701in)

Exhaust

126.24mm (4.9701in)

Stem outer diameter

Intake

6.965 ~ 6.980mm (0.2742 ~ 0.2748in)

Exhaust

6.945 ~ 6.960mm (0.2734 ~ 0.2740in)

Face angle

45°

Thickness of valve
head (margin)

Intake

1.7mm (0.0669in)

Exhaust

1.6mm (0.0630in)

Valve stem to valve
guide clearance

Intake

0.030 ~ 0.065mm (0.0012 ~ 0.0026in)

Exhaust

0.050 ~ 0.085mm ( 0.0020~ 0.0033in)

Valve guide

Length

Intake

52.5mm (2.0669in)

Exhaust

52.5mm (2.0669in)

Valve seat

Width of seat contact

Intake

1.4 ~ 2.0mm (0.0551 ~ 0.0787in)

Exhaust

0.9 ~ 1.5mm (0.0354 ~0.0591 in)

Seat angle

45°

Valve spring

Free length

52.477mm (2.0660in)

Load(Intake)

Installed

23.45±1.87kg/40.0mm(51.7±4.1lb/1.5748 in)

Valve opened

39.15±3.13kg/31.65mm(86.3±6.9 lb/1.2461 in)

Load(Exhaust)

Installed

23.45±1.87kg/40.0mm(51.7±4.1lb/1.5748 in)

Valve opened

39.43±3.15kg/31.50mm(86.9±6.9 lb/1.2402 in)

Out of squareness

Less than 2°

3°

Rocker arm and rocker arm shaft

Rocker arm inner diameter

20.000 ~ 20.027mm (0.7874 ~ 0.7885in)

Rocker arm shaft outer diameter

19.959 ~ 19.980mm (0.7858 ~ 0.7866in)

Cylinder block

Cylinder bore

101.500 ~ 101.526mm (3.9961 ~3.9971 in)

Liner inner diameter

97.100 ~ 97.126mm (3.8228~ 3.8239in)

Liner outer diameter

101.480 ~ 101.526mm ( 3.9953~ 3.9971in)

Flatness of gasket surface

Less than 0.05mm (0.0020in)

Piston

Piston outer diameter

97.015 ~ 97.030mm ( 3.8195~ 3.8201in)

Piston to cylinder clearance

0.070 ~ 0.098mm (0.0028 ~ 0.0039in)

Ring groove width

No. 1 ring groove

2.397 ~ 2.417mm ( 0.0944~0.0952 in)

No. 2 ring groove

2.05 ~ 2.07mm ( 0.0807~ 0.0815in)

Oil ring groove

3.02 ~ 3.04mm (0.1189 ~ 0.1197in)

Piston ring

Side clearance

No. 2 ring

0.06 ~ 0.10mm (0.0024~0.0039 in)

Oil ring

0.03 ~ 0.07mm (0.0012~0.0028 in)

End gap

No. 1 ring

0.25 ~ 0.40mm (0.0098~ 0.0157in)

No. 2 ring

0.40 ~ 0.55mm (0.0157~0.0217in)

Oil ring

0.20 ~ 0.40mm (0.0079 ~ 0.0157in)

Piston pin

Piston pin outer diameter

31.994 ~ 32.000mm (1.2596 ~ 1.2598 in)

Piston pin hole inner diameter

32.015 ~ 32.025mm (1.2604 ~ 1.2608 in)

Piston pin hole clearance

0.015 ~ 0.031mm (0.0006 ~ 0.0012 in)

Connecting rod small end inner diameter

32.012 ~ 32.033mm (1.2603 ~ 1.2611 in)

Connecting rod small end hole clearance

0.012 ~ -0.039mm (0.0005 ~ 0.0015 in)

Connecting rod

Connecting rod big end inner diameter

60.833 ~ 60.846mm (2.3950 ~ 2.3955 in)

Connecting rod bearing oil clearance

0.043 ~ 0.077mm (0.0017 ~ 0.0030 in)

End play

0.239~0.39 (0.0094 ~ 0.0154 in)