Kia Carnival (2007 year). Instruction — part 415

2007 > J2.9L DIESEL CRDI(VGT) >

DISASSEMBLY

1. Install the engine to engine stand for disassembly.

2. Remove the timing belt.

3. Remove the cylinder head.

4. Remove the water pump.

5. Remove the air separator(A), hose(B).

6. Remove the oil cooler assembly(A), knock sensor(B).

7. Remove the drive belt auto-tensioner (A).

8. Remove the generator mounting bracket(A), power steering pump bracket(B).

9. Remove the A/C compressor bracket(A).

10. M/T : remove flywheel.

11. A/T : remove drive plate and mass wheel.

12. Using the SST(09215 - 3C000) remove the oil pan(A).

13. Remove the oil pump feed pipe(A) and the ladder frame bracket(B).

14. Remove the ladder frame(A) and the oil pump assembly(B).

15. Remove the balancer shaft(A) to the ladder frame.

(1) Remove the gear cover(A) to the ladder frame.

(2) Remove the balancer sprocket and the balancer gear by loosening the bolts(B).

Not to make the balance shaft be rotated, insert the 5mm-thickeness urethane rubber (B) in the balance
gear (A) for protection.

(3) Remove the thrust plate and the balance shaft.

16. Remove the timing belt case(A).