Kia Carnival (2007 year). Instruction — part 494

2007 > J2.9L DIESEL CRDI(VGT) >

COMPONENTS

2007 > J2.9L DIESEL CRDI(VGT) >

DISASSEMBLY

RELIEF PLUNGER

1. Remove the relief plunger.

Remove the plug(A), spring and relief plunger.

INSPECTION

RELIEF PLUNGER

1. Inspect the relief plunger.

Coat the plunger with engine oil and check that it falls smoothly into the plunger hole by its own weight.
If it does not, replace the relief plunger. If necessary, replace the front case.

2. Inspect the relief valve spring.

Inspect for distorted or broken relief valve spring.

Standard value
Free height : 46.3mm (1.8228in)
Load : 6.13±5% kgf/38.05mm (13.5±1.1% lb/1.4980in)

ENGINE OIL

1. Check the engine oil quality.

Check the oil deterioration, entry of water, discoloring of thinning.
If the quality is visibly poor, replace the oil.

2. Check the engine oil level.

After warning up the engine and then 5 minutes after the engine stop, oil level should be between the “L” and “F”
marks in the dipstick.
If low, check for leakage and add oil up to the “F” mark.

Do not fill with engine oil above the “F” mark.

SELECTION OF ENGINE OIL

Recommended API classification : CH- 4 OR ABOVE(5W-30)
Recommended SAE viscosity grades :

For best performance and maximum protection of all types of operation, select only those lubricants which :

a. Satisfy the requirement of the API classification.
b. Have proper SAE grade number for expected ambient temperature range.

Lubricants that do not have both an SAE grade number and API service classification on the container should not
be used.

REASSEMBLY

RELIEF PLUNGER

1. Install the relief plunger.

Install relief plunger and spring into the front case hole, and install the plug(A).

Tightening torque :
32.4~42.2Nm (3.3~4.3kgf.m, 23.9~31.1lb-ft)

REMOVAL

OIL PAN

1. Drain the engine oil.

2. Remove the RH tires.

3. Remove the RH stabilizer bar link(A).

4. Remove the front roll stopper insulator mounting bolt(A).

5. Remove the rear roll stopper insulator mounting bolt(B).