Kia Carnival (2007 year). Instruction — part 406

14. Remove the oil pipe (B) and hose(C) from the generator vacuum pump (A).

15. Remove the generator fixing bolts(B,C), nuts(D) and then the generator(A).

16. After removing the water hose(C) from the thermostat housing (B), remove the generator fixing bracket (A) and

the thermostat housing (B).

17. Remove the cylinder head cover(A).

18. Remove the timing belt plate(A).

19. Remove the rockerarm shaft(A).

20. Remove the camshaft bearing caps(A).

21. Remove the camshaft(A).

22. Remove the cylinder head bolts, then remove the cylinder head.

(1) Remove the 18 cylinder head bolts, in several steps and the sequence shown below.

Head warpage or cracking could result from removing bolts in an incorrect order.

(2) Lift the cylinder head from the dowels on the cylinder block and replace the cylinder head on wooden blocks

on a bench.

Be careful not to damage the contact surfaces of the cylinder head and cylinder block.

INSTALLATION

a. Thoroughly clean all parts to be assembled.
b. Always use a new cylinder head and manifold gasket.
c. The cylinder head gasket is a metal gasket. Take care not to bend it.
d. Rotating the crankshaft, set the No. 1 piston at TDC.

1. Install the cylinder head gasket(A) on the cylinder block.

Ensure the installation direction.

2. Place the cylinder head quietly in order not to damage the gasket with the bottom part of the end.

3. Install the cylinder head bolts.

(1) Apply a light coat if engine oil on the threads and under the heads of the cylinder head bolts.

After measuring the length of the cylinder head bolts, replace them, if necessary.
Long bolts : 132mm(5.1968in)
Short bolts :93mm(3.6614in)

(2) Install and tighten the 18 cylinder head bolts and plate washers, in several passes, in the sequence shown.

Tightening torque :
Long bolts: 39.2Nm (4.0kgf.m, 28.9lb-ft)+ 90° + 120°
Short bolts: 39.2Nm (4.0kgf.m, 28.9lb-ft)+ 90° + 90°

4. Install the camshaft(A) on the cylinder head.

Apply sealant before assembling the front bearing caps
(LOCTITE NO. 518 or equivalent).