Kia Carnival (2007 year). Instruction — part 530

Face angle

45.25° ~ 45.75°

Thickness of
valvehead(margin)

Intake

1.56 ~ 1.86mm(0.06142 ~ 0.07323in.)

Exhaust

1.73 ~ 2.03mm(0.06811 ~ 0.07992in.)

Valve stem to valve
guide clearance

Intake

0.020 ~ 0.047mm (0.00078 ~ 0.00185in.)

0.07mm
(0.00275in.)

Exhaust

0.030 ~ 0.054mm (0.00118 ~ 0.00212in.)

0.09mm
(0.00354in.)

Valve guide

Inner diameter

Intake

5.500 ~ 5.512mm (0.2165 ~ 0.2170in.)

Exhaust

5.500 ~ 5.512mm (0.2165 ~ 0.2170in.)

Length

Intake

41.8 ~ 42.2mm (1.6457 ~ 1.6614in.)

Exhaust

41.8 ~ 42.2mm (1.6457 ~ 1.6614in.)

Valve seat

Width of seat contact

Intake

1.15 ~ 1.45mm(0.05118 ~ 0.05709in.)

Exhaust

1.35 ~ 1.65mm(0.05315 ~ 0.06496in.)

Seat angle

Intake

44.75° ~ 45.20°

Exhaust

44.75° ~ 45.20°

Valve spring

Free length

43.86mm (1.7267in.)

Load

19.3±0.8kg/34.0mm (42.7±1.8 lb/1.3386in.)

42.3±1.3kg/24.2mm (93.3±2.9 lb/0.9527in.)

Out of squareness

Less than 1.5°

MLA

MLA outer diameter

Intake

34.964 ~ 34.980mm (1.3765 ~ 1.3772in.)

Exhaust

34.964 ~ 34.980mm (1.3765 ~ 1.3772in.)

Cylinder head tappet
bore inner diameter

Intake

35.000 ~ 35.025mm (1.3779 ~ 1.3789in.)

Exhaust

35.000 ~ 35.025mm (1.3779 ~ 1.3789in.)

MLA to tappet bore
clearance

Intake

0.020 ~ 0.061mm (0.0008 ~ 0.0024in.)

0.07mm(0.0027in.)

Exhaust

0.020 ~ 0.061mm (0.0008 ~ 0.0024in.)

0.07mm(0.0027in.)

Valve clearance

Intake

0.17 ~ 0.23mm (0.0067 ~ 0.0090in.)

0.10 ~ 0.30mm
(0.0039 ~
0.0118in.)

Exhaust

0.27 ~ 0.33mm (0.0106 ~ 0.0129in.)

0.20 ~ 0.40mm
(0.0078 ~
0.0157in.)

Cylinder block

Cylinder bore

96.00 ~ 96.03mm (3.7795 ~ 3.7807in.)

Flatness of gasket surface

Less than 0.05mm (0.0019in.)
[Less than 0.02mm (0.0008in.) / 150x150]

Piston

Piston outer diameter

95.96 ~ 95.99mm(3.7779 ~ 3.7791in.)

Piston to cylinder clearance

0.03 ~ 0.05mm(0.0012 ~ 0.0020in.)

Ring groove width

No. 1 ring groove

1.22 ~ 1.24mm (0.0480 ~ 0.0488in.)

1.26mm
(0.0496in.)

No. 2 ring groove

1.22 ~ 1.24mm (0.0480 ~ 0.0488in.)

1.26mm
(0.0496in.)

Oil ring groove

2.05mm

Oil ring groove

2.01 ~ 2.03mm (0.0791 ~ 0.0799in.)

2.05mm
(0.0807in.)

Piston ring

Side clearance

No. 1 ring

0.03 ~ 0.07mm (0.0012 ~ 0.0027in.)

0.1mm (0.004in.)

No. 2 ring

0.03 ~ 0.07mm (0.0012 ~ 0.0027in.)

0.1mm (0.004in.)

Oil ring

0.06 ~ 0.15mm (0.0024 ~ 0.0059in.)

0.2mm (0.008in.)

End gap

No. 1 ring

0.17 ~ 0.32mm (0.0067 ~ 0.0126in.)

0.6mm (0.0236in.)

No. 2 ring

0.32 ~ 0.47mm (0.0126 ~ 0.0185in.)

0.7mm (0.0275in.)

Oil ring

0.20 ~ 0.70mm (0.0078 ~ 0.0275in.)

0.8mm (0.0315in.)

Piston pin

Piston pin outer diameter

23.001 ~ 23.006mm (0.9055 ~ 0.9057in.)

Piston pin hole inner diameter

23.016 ~ 23.021mm (0.9061 ~ 0.9063in.)

Piston pin hole clearance

0.01 ~ 0.02mm (0.0039 ~ 0.0078in.)

Connecting rod small end inner diameter

22.974 ~ 22.985mm (0.9045 ~ 0.9049in.)

Connecting rod small end hole clearance

-0.032 ~ -0.016mm (-0.0012 ~ 0.0006in.)

Connecting rod

Connecting rod big end innerdiameter

58.000 ~ 58.018mm(2.2834 ~2.2842in.)

Connecting rod bearing oil clearance

0.038 ~ 0.056mm (0.0015 ~ 0.0022in.)

Side clearance

0.1 ~ 0.25mm (0.0039 ~ 0.0098in.)

Crankshaft

Main journal outer diameter

68.942 ~ 68.960mm (2.7142 ~ 2.7149in.)

Pin journal outer diameter

54.954 ~ 54.972mm (2.1635 ~ 2.1642in.)

Main bearing oil clearance

0.022 ~ 0.040mm (0.0008 ~ 0.0016in.)

End play

0.10 ~ 0.28mm (0.0039 ~ 0.0110in.)

Oil pump

Relief valve opening pressure

450 ~ 550kPa
(4.59 ~ 5.61kgf/cm²,65.28 ~ 79.79psi)

Engine oil

Oil quantity (Total)

6.0 L (6.34 US qt, 5.27 lmp qt)

Oil quantity (Oil pan)

5.5 L (5.81 US qt, 4.83 lmp qt)

Oil quantity (Drain and refill including oil filter)

5.2 L (5.49 US qt, 4.57 lmp qt)

Oil quality

ABOVE API SJ / SL or SAE 5W-20

Oil pressure

130kPa(1.32kgf/cm²,18.77psi)
[at 1000rpm,110°C(230°F)]

Cooling system

Cooling method

Forced circulation with electrical fan

Coolant quantity

8.6L(9.09U.S.qts,7.57lmp.qts)

Thermostat

Type

Wax pellet type

Opening temperature

82±2°C (179.6±35.6°F)

Fully openedtemperature

95°C (203°F)

Full lift

10mm (0.3937in.)

Radiator cap

Main valve opening
pressure

93.16 ~ 122.58kpa
(0.95 ~ 1.25kg/cm², 13.51 ~ 17.78psi)

Vacuum valve opening
pressure

0.98 ~ 4.90 kpa
(0.01 ~ 0.05kg/cm², 0.14 ~ 0.71 psi)

Water temperature sensor

Type

Thermister type

Type

Thermister type

Resistance

20°C (68°F)

2.31 ~ 2.59KΩ

80°C(176°F)

0.3222 KΩ

TIGHTENING TORQUE

Item

Quantity

Nm

kgf.m

lb-ft

Crankshaft pulley bolt

1

284.2 ~ 303.8

29.0 ~ 31.0

209.76 ~ 224.22

Timing chain cover bolt B

17

18.62 ~ 21.56

1.9 ~ 2.2

13.74 ~ 15.91

Timing chain cover bolt C

4

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Timing chain cover bolt D

1

58.80 ~ 68.80

6.0 ~ 7.0

43.40 ~ 50.63

Timing chain cover bolt E

1

58.80 ~ 68.80

6.0 ~ 7.0

43.40 ~ 50.63

Timing chain cover bolt F

2

24.50 ~ 26.46

2.5 ~ 2.7

18.08 ~ 19.53

Timing chain cover bolt G

4

21.56 ~ 23.52

2.2 ~ 2.4

15.91 ~ 17.36

Timing chain cover bolt H

1

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Timing chain cover bolt I

1

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Timing chain cover bolt J

1

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Cam to cam guide bolt

4

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Timing chain auto tensioner bolt

2

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Timing chain auto tensioner nut

2

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Timing chain guide bolt

4

19.60 ~ 24.50

2.0 ~ 2.5

14.17 ~ 18.08

Oil pump chain cover bolt

3

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Oil pump chain tensioner bolt

1

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Oil pump chain guide bolt

2

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Oil pump chain sprocket bolt

1

18.62 ~ 21.56

1.9 ~ 2.2

13.74 ~ 15.91

Lower oil pan bolt

13

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Drive belt auto tensioner bolt(M12)

1

96.04 ~ 99.96

9.8 ~ 10.2

70.88 ~ 73.78

Drive belt auto tensioner bolt(M8)

1

17.64 ~ 21.56

1.8 ~ 2.2

13.02 ~ 15.91

Drive belt idler bolt

1

53.90 ~ 57.82

5.5 ~ 5.9

39.78 ~ 42.67

OCV(oil control valve) bolt

2

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Cylinder head bolt

16

39.2 + 120° + 90° 4.0 + 120° + 90°

28.93+ 120° +

90°

Cylinder head bolt

1

18.62 ~ 23.52

1.9 ~ 2.4

13.74 ~ 17.36

CVVT & exhaust cam sprocket bolt

4

64.68 ~ 76.44

6.6 ~ 7.8

47.74 ~ 56.42

Camshaft bearing cap bolt

32

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Cylinder head cover bolt

38

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Connecting rod bearing bolt

12

19.60 + 90°

2.0 + 90°

14.46 + 90°

Main bearing cap inner bolt(M11)

8

49.00 + 90°

5.0 + 90°

36.16 + 90°

Main bearing cap outer bolt(M8)

8

19.60 + 120°

2.0 + 120°

14.46 + 120°

Main bearing cap side bolt(M8)

6

29.40 ~ 31.36

3.0 ~ 3.2

21.70 ~ 23.14

Oil drain cover bolt

6

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Rear oil seal case bolt

6

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Baffle plate bolt

12

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Upper oil pan bolt

16

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Knock sensor bolt

2

15.68 ~ 23.52

1.6 ~ 2.4

11.57 ~ 17.36

Drive plate bolt cap

8

71.54 ~ 75.46

7.3 ~ 7.7

52.80 ~ 55.69

Oil filter cap

24.50

2.5

18.08

Oil drain bolt cap

1

34.30 ~ 44.10

3.5 ~ 4.5

25.31 ~ 32.55

Oil pump bolt

3

19.6 ~ 23.5

2.0 ~ 2.4

14.5 ~ 17.4

Oil filter body bolt

10

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Oil filter body cover bolt

11

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Water vent hose bolt(Timing chain cover bolt L)

2

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Water pump bolt(Timing chain cover bolt K)

1

21.56 ~ 26.46

2.2 ~ 2.7

15.91 ~ 19.53

Water pump bolt

4

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Water pump pulley bolt

4

7.84 ~ 9.80

0.8 ~ 1.0

5.78 ~ 7.23

Water temp. control nut

4

18.62 ~ 23.52

1.9 ~ 2.4

13.74 ~ 17.36

Water temp. control bolt

2

18.62 ~ 23.52

1.9 ~2.4

13.74 ~ 17.36

Water inlet pipe bolt

3

16.66 ~ 19.60

1.7 ~ 2.0

12.30 ~ 14.47

Air vent pipe bolt

2

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Intake manifold bolt

6

18.62 ~ 23.52

1.9 ~ 2.4

13.74 ~ 17.36

Intake manifold nut

2

18.62 ~ 23.52

1.9 ~ 2.4

13.74 ~ 17.36

Surge tank bolt (M8 × 25)

3

18.62 ~ 23.52

1.9 ~ 2.4

13.74 ~ 17.36

Surge tank bolt (M6 × 106)

2

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Surge tank nut

1

18.62 ~ 23.52

1.9 ~ 2.4

13.74 ~ 17.36

Breather pipe bolt

2

9.80 ~ 11.76

1.0 ~ 1.2

7.23 ~ 8.68

Surge tank bracket bolt rear (M10 × 18 )

2

27.44 ~ 31.36

2.8 ~ 3.2

20.25 ~ 23.14

Surge tank bracket bolt front (M8 × 16)

2

18.62 ~ 23.52

1.9 ~ 2.4

13.74 ~ 17.36

ETC bracket bolt

2

15.68 ~ 25.48

1.6 ~ 2.6

11.57 ~ 18.80

Exhaust manifold nut

16

39.20 ~ 44.10

4.0 ~ 4.5

28.93 ~ 32.55

Heat proctor bolt

8

3.9 ~ 5.9

0.4 ~ 0.6

2.89 ~ 4.34

Front muffler

2

39.20 ~ 58.80

4.0 ~ 6.0

28.93 ~ 43.40

COMPRESSION

If the there is lack of power, excessive oil consumption or poor fuel economy, measure the compression
pressure.

1. Warm up and stop engine.

Allow the engine to warm up to normal operating temperature.

2. Remove the surge tank.

3. Remove the ignition coil connectors(A) and ignition coils(B).

4. Remove the spark plugs.

Using a 16mm plug wrench, remove the 6 spark plugs.