Kia Carnival (2007 year). Instruction — part 30

2007 > 2.7L V6 GASOLINE >

REMOVAL

Oil pump case

1. Drain engine oil.

2. Remove the front right wheel and tire.

3. Remove the front right side cover.

4. Remove the front muffler.

5. Remove the generator.

6. Remove the timing belt.

7. Remove the oil filter bracket(A).

8. Using SST(09215-3C000), remove the lower oil pan(A).

Be careful not to damage the contact surfaces of upper oil pan and lower oil pan.

9. Remove the oil screen(A).

10. Remove the upper oil pan, using the SST(09215-3C000)(A).

Be careful not to damage the contact surfaces of upper oil pan and lower oil pan.

11. Remove the oil pump case(A).

12. After removing the plug(A), remove the relief spring(B) and the velief plunger(C).

REPLACEMENT

OIL AND FILTER

a. Prolonged and repeated contact with mineral oil will result in the removal of natural fats from the skin, leading

to dryness, irritation and dermatitis. In addition, used engine oil contains potentially harmful contaminants
which may cause skin cancer.

b. Wear protective clothing and gloves in order to minimize the length and frequency of contact of your skin to

used oil. Wash your skin thoroughly with soap and water, or use water-less hand cleaner, to remove any used
engine oil. Do not use gasoline, thinners, or solvents.

c. In order to preserve environment, used oil or used oil filter must be disposed only at designated disposal

sites.

1. Park the car on a level ground.

Start the engine and let it warm up.

2. Turn the engine off.

3. Drain engine oil.

(1) Remove the oil filler cap.

(2) After lifting the car, remove the oil drain plug(A) and drain oil into a container.

4. Replace the oil filter.

(1) Remove the oil filter(B).

(2) Check the part number of a new oil filter is as the same as that of the old one.

(3) Replace the oil filter.

(4) Tighten it slightly until the o-ring of the filter cap contacting on its position.

(5) Tighten it with the specified torque.

Tightening torque
16.7 ~ 24.5Nm(1.7 ~ 2.5kgf.m, 12.3 ~ 18.1lb-ft)

5. Refill with engine oil.

(1) Install the oil drain plug with a new gasket.

Tightening torque
34.3 ~ 44.1Nm (3.5 ~ 4.5kgf.m, 25.3 ~ 32.5lb-ft)

(2) Fill with fresh engine oil, after removing the engine oil level gauge.

Capacity
Total : 4.8 L (5.07 US qt, 4.22 lmp qt)
Oil pan : 4.2 L (4.43 US qt, 3.69 lmp qt)
Drain and refill including oil filter : 4.5 L (4.75 US qt, 3.95 lmp qt)
Oil quality : ABOVE API SJ / SL or SAE 5W-20

(3) Install the oil filler cap and the oil level gauge.

6. Start the engine and ensure that no oil is leaking from the drain plug or the oil filter.

7. Recheck engine oil level.

INSTALLATION

Oil pump case

1. Assembly the relief spring(B) and the relief plunger(C) and tighten the plug(A).

Tightening torque
39.2 ~ 49.0Nm (4.0 ~ 5.0kgf.m, 28.9 ~ 36.2lb-ft)

2. Install oil pump case.

(1) Using a gasket scraper, remove all the old packing material from the gasket surfaces.

(2) Before assembling the oil pan, the liquid sealant TB1217H should be applied on the oil pan.

The part must be assembled within 5 minutes after the sealant was applied.

Bead width : 2.5mm(0.0984in.)

a. Make clean the sealing face before assembling two parts.

b. Remove harmful foreign materials on the sealing face before applying sealant.

c. When applying sealant gasket, sealant must not be protrude into the inside of oil pan.

d. To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.

e. After assembly, wait at least 30 minutes before filling the engine with oil.

(3) Install the oil pump case(A).

Tightening torque
18.6 ~ 23.5(1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft)