Kia Carnival (2007 year). Instruction — part 590

11. Using the SST(09200-38001), hold the engine and transaxle assembly safely.

[2.9 DSL]

[3.8 GSL]

12. Remove the transaxle insulator mounting bolt (A).

13. Remove the front wheels.

14. Remove the power steering column joint bolt. (see ST group)

15. Lift up the vehicle.

16. Remove the under cover (A).

17. Drain transaxle oil.

18. Drain power steering oil through the return tube. (see ST group)

19. Disconnect the power steering pressure tube (A) from the power steering oil pump.

20. Disconnect the lower arm, the tie rod end ball joint, the stabilizer bar link from the front knuckle. (see SS group)

21. Remove the roll stopper mounting bolts (A,B).

22. Remove the mounting bolts from the sub frame by supporting the sub frame with a jack. (see SS group)

23. Remove drive shaft from transaxle. (See DS group).

24. Install a jack for supporting the transaxle assembly.

25. Remove the plate (A) and the drive plate bolts (B).

[2.9 DSL]

[3.8 GSL]

26. Lifting the vehicle up and lowering the jack slowly, remove the transaxle assembly.

INSTALLATION

Installation is in the reverse order of removal.
Perform the following :

a. Adjust the shift cable.
b. Refill the transaxle with fluid.
c. Refill the radiator with engine coolant.
d. Bleed air from the cooling system with the heater valve open.

e. Clean the battery posts and cable terminals with sandpaper, assemble them, and apply grease to prevent

corrosion.

1. Lowering the vehicle or lifting up a jack, install the transaxle assembly.

2. Tighten the transaxle under mounting bolts.

TORQUE:
65~85 Nm(650~850 kgf.cm, 47.0~61.5 lb-ft)

3. Install the starter motor. (see EE group).

TORQUE:
65~85 Nm(650~850 kgf.cm, 47.0~61.5 lb-ft)

4. Install the drive plate bolts (B) by turning the timing gear and the plate (A).

TORQUE:46~53 Nm(460~530 kgf.cm, 33.3~38.3 lb-ft)

[2.9 DSL]

[3.8 GSL]

5. After removing a jack, insert the drive shafts. (see DS group)

6. Install the sub frame. (see SS group).

7. Tighten the roll stopper mounting bolts (A,B)

TORQUE:
90~110 Nm(900~1100 kgf.cm, 65.1~79.5 lb-ft)