Kia Carnival (2007 year). Instruction — part 126
a. Substitute a known good set of wheels and tires.
b. Perform a road test.
c. If the vehicle still exhibits a shake or vibration, note the vehicle speed
and/or engine rpm which it occurs.
● Is the vibration felt ?
→ YES
Engine/transmission imbalance.
See the specification of TR group, EM group, FL group and EC group.
→ NO
Install the original tire/wheel assemblies one by one, Road testing at
each step until the damaged tire(s)/wheel(s) as necessary. Test the
system for normal operation.
Wheel /tire noise, vibration and harshness concerns are directly related to vehicle speed and are not generally affected
by acceleration, coasting or decelerating. Also, out-of-balance wheel and tires can vibrate at more than one speed. A
vibration that is affected by the engine rpm, or is eliminated by placing the transmission in Neutral is not related to the
tire and wheel. As a general rule, tire and wheel vibrations felt in the steering wheel are related to the front tire and
wheel assemblies. Vibrations felt in the seat or floor are related to the rear tire and wheel assemblies. This can initially
isolate a concern to the front or rear.
Careful attention must be paid to the tire and wheels. There are several symptoms that can be caused by damaged or
worn tire and wheels. Perform a careful visual inspection of the tires and wheel assemblies. Spin the tires slowly and
watch for signs of lateral or radial runout. Refer to the tire wear chart to determine the tire wear conditions and actions
WHEEL AND TIRE DIAGNOSIS
Rapid wear at the center
Rapid wear at both shoulders
Wear at one shoulder
a. Center-tread down to fabric due to
excessive over inflated tires
b. Lack of rotation
c. Excessive toe on drive wheels
d. Heavy acceleration on drive
a. Under-inflated tires
b. Worn suspension components
c. Excessive cornering speeds
d. Lack of rotation
a. Toe adjustment out of specification
b. Camber out of specification
c. Damaged strut
d. Damaged lower arm
Partial wear
Feathered edge
Wear pattern
a. Caused by irregular burrs on
brake drums
a. Toe adjustment out of
specification
b. Damaged or worn tie rods
c. Damaged knuckle
a. Excessive toe on non-drive
wheels
b. Lack of rotation
2007 > 2.7L V6 GASOLINE >
SPECIFICATIONS
FRONT SUSPENSION SYSTEM
Items
Specification
Type
Macpherson strut
Shock Absorber
Type
Gas
Stroke mm (in)
195.5 (7.70)
Expansion mm (in)
595.5 ± 3 (23.44 ± 0.12)
Compression mm (in)
400 + 3, -Free (15.75 + 3,
Free)
I.D. Color
DIESEL
WHITE
GASOLINE
RED
Damping force
(0.3 m/s)
DIESEL
Expansion N(kgf)
1265 ± 186 (129 ± 19)
Compression N (kgf)
618 ± 108 (63 ± 11)
GASOLINE
Expansion N(kgf)
980 ± 220 (100 ± 15)
Compression N (kgf)
588 ± 118 (60 ± 12)
Spring
DIESEL
Free height mm (in)
418.9 (16.49)
Load(kg)
I.D. Color
594.8~606.7
Yellow 2 point
582.9~594.7 Yellow 1 point
GASOLINE
Free height mm (in)
415.9 (16.37)
Load(kg)
I.D. Color
550.0~561.2
Green 2 point
538.8~549.9
Green 1 point
REAR SUSPENSION SYSTEM
Items
Specification
Type
Multi Link
Shock Absorber
Type
Gas
Stroke mm (in)
170 (6.68)
Expansion mm (in)
478.0 ± 3 (18.82 ± 0.12)
Compression mm (in)
308 + 3, -Free
(12.13 + 0.12, -Free)
I.D. Color
DIESEL
WHITE
GASOLINE
RED
Damping force
(0.3 m/s)
DIESEL
Expansion N(kgf)
1540 ± 216 (157 ± 22)
Compression N (kgf)
647 ± 127 (66 ± 13)
GASOLINE
Expansion N(kgf)
1422 ± 206 (145 ± 21)
Compression N (kgf)
549 ± 108 (56 ± 11)
DIESEL
Free height mm (in)
286.7 (11.29)
Load(kg)
I.D. Color
642.2~674.7
Yellow 2 point
Spring
610.0~642.2
Yellow 1 point
GASOLINE
Free height mm (in)
291.1(11.46)
Load(kg)
I.D. Color
623.6~653.0
White 2 point
594.2~623.6
White 1 point
WHEELS AND TIRES
Items
Specification
Tire Size
225/70 R16
235/60 R17
Wheel Size
Steel
6.5J
×16
Aluminium
6.5J
×16
6.5J
×17
Tire Pressure KPa
(kg/cm
², psi)
Front
Rear
225/70 R16
2.4(35)
2.4(35)
235/60 R17
2.4(35)
2.4(35)
WHEEL ALIGNMENT
Items
Front
Rear
Camber
0° ± 30´
-6´ ± 30´
Caster
to Ground
3°46´ ± 30´
-
to Body
4°40´
-
Toe-in mm(in)
0 ± 2(0 ± 0.0787)
2.6 ± 2(0.1024 ± 0.0787)
King pin angle
12°27´±30´
-
Tread mm(in)
1685(66.34)
1685(66.34)
TIGHTENING TORQUE
FRONT SUSPENSION
Items
Nm
kgf.m
lb-ft
Front strut assembly mounting nut(to body)
45 ~ 60
4.5 ~ 6.0
32.5 ~ 43.4
Front strut assembly self-locking nut
60 ~ 70
6 ~ 7
43.4 ~ 50.6
Front strut assembly mounting bolt(to knuckle)
100 ~ 120
10 ~ 12
72.3 ~ 86.8
Front lower arm ball joint mounting bolt(to knuckle)
90 ~ 120
9 ~ 12
65.1 ~ 86.8
Front lower arm bushing(A) mounting bolt(to subframe)
160 ~ 180
16 ~ 18
115.7 ~ 130.2
Front lower arm bushing(G) mounting bolt(to subframe)
160 ~ 180
16 ~ 18
115.7 ~ 130.2
Front stabilizer link self-locking nut
100 ~ 120
10 ~ 12
72.3 ~ 86.8
Front stabilizer bar bracket mounting bolt(to Subframe)
39 ~ 60
3.9 ~ 6.0
28.2 ~ 43.4
Wheel nut
90 ~ 110
9 ~ 11
65.1 ~ 79.5
REAR SUSPENSION
Items
Nm
kgf.m
lb-ft
Rear shock absorber bracket mounting bolt(to body)
80 ~ 110
8 ~ 11
57.9 ~ 79.5
Rear shock absorber bracket mounting nut(to body)
90 ~ 120
9~ 12
65.1 ~ 86.8
Rear shock absorber nut (to rear knuckle)
140 ~ 160
14 ~ 16
101.2 ~ 115.7
Rear upper arm ball joint nut (to rear knuckle)
90 ~ 110
9 ~ 11
65.1 ~ 79.5
Rear upper arm self-locking nut (to cross member)
160 ~ 180
16 ~ 18
115.7 ~ 130.2
Rear lower arm mounting bolt (to rear knuckle)
160 ~ 180
16 ~ 18
115.7 ~ 130.2
Rear lower arm mounting nut (to cross member)
200 ~ 270
20 ~ 27
144.7 ~ 195.3
Rear assist arm mounting bolt (to rear knuckle)
90 ~ 110
9 ~ 11
65.1 ~ 79.5
Rear assist arm mounting nut (to cross member)
90 ~ 120
9 ~ 12
65.1 ~ 86.8
Trailing arm bracket mounting nut (to body)
80 ~ 110
8 ~ 11
57.9 ~ 79.5
Trailing arm self-locking nut (to rear knuckle)
80 ~ 100
8 ~ 10
57.9 ~ 72.3
Trailing arm mounting bolt(to bracket)
160~ 180
16 ~ 18
115.7 ~ 130.2
Rear stabilizer bar bracket mounting bolt(to cross member)
39 ~ 60
3.9 ~ 6.0
28.2 ~ 43.4
Rear stabilizer link self-locking nut(to trailing arm)
50 ~ 65
5.0 ~ 6.5
36.2 ~ 47.0
Wheel nut
90 ~ 110
9 ~ 11
65.1 ~ 79.5
Rear cross member to body
160 ~ 180
16 ~ 18
115.7~130.2
Replace the self-locking nuts with new ones after removal.
LUBRICANTS
Items
The Recommended
Quantity
Front lower arm ball joint
Boot : CGMS03 (CMS-H006)
Ball seat : CGMS02 (CMS-H006)
As required
Rear upper arm ball joint
Boot : CGMS03 (CMS-H006)
Ball seat : CGMS01 (CMS-H006)
Rear assist arm ball joint
Stabilizer link ball joint(Front Rear)
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