Mazda B4000 Truck (2007 year). Manual — part 17
CLUTCH FLUID (IF EQUIPPED)
Check the fluid level. Refer to scheduled maintenance for the service
interval schedules.
During normal operation, the fluid level in the clutch reservoir should
remain constant. If the fluid level drops, refill the fluid level to the step
in the reservoir.
Use only a DOT 3 brake fluid designed to meet Mazda specification.
Refer to Maintenance product specifications and capacities in this
chapter.
WARNING: Carefully read cautionary information on product
label. For MEDICAL EMERGENCY INFORMATION contact a
physician or Poison Control Center immediately. Failure to
follow these instructions may result in personal injury.
1. Clean the reservoir cap before
removal to prevent dirt and
water from entering the
reservoir.
2. Remove cap and rubber
diaphragm from reservoir.
3. Add fluid until the level reaches
the step in the reservoir.
4. Reinstall rubber diaphragm and
cap onto reservoir.
TRANSMISSION FLUID
Checking automatic transmission fluid
• Refer to scheduled maintenance information for scheduled check
and change intervals.
• Transmission does not consume fluid.
• Check fluid when transmission is not operating properly or if you see
a leak.
• Fluid level must be checked at normal operating temperature, 20 miles
(30 km) of driving.
To check and add fluid:
1. Drive the vehicle 20 miles (30 km) to reach normal operating
temperatures.
CIMS #918853
com_clutch.truck.mbs
itdseq=314
CIMS #80235
com_transmission-fluid
itdseq=315
CIMS #953918
com_check_autotran.fly
itdseq=316
art=ranmc153_a
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Maintenance and Specifications
261
2. If driven in hot weather, city traffic, pulling a trailer, allow
transmission to cool for 30 minutes before checking.
3. Engage parking brake, start engine.
4. Put your foot on the brake pedal and move the gearshift lever slowly
through all of the gear ranges.
5. Shift to P (Park) and leave the engine running.
6. Remove the dipstick, wipe clean with a dry lint free rag.
7. Install and fully seat the dipstick into the filler tube.
8. Remove the dipstick and inspect
the fluid level. Level should be
in the cross-hatched area.
9. If necessary, add fluid in 1/2 pint (250ml) increments through the
filler tube until the level is correct at normal operating temperatures.
Refer to the Maintenance product specifications and capacities
section in this chapter for the correct fluid type. The use of any
other non-approved fluid may cause internal transmission damage.
10. Fluid can be checked at ambient
temperatures between 50–95°F
(10–30°C). DO NOT ADD fluid
until the transmission is at
normal operating temperatures or the transmission will be overfilled.
Low fluid level
Do not drive the vehicle if the fluid
level is at or below the bottom of
the dipstick.
High fluid level
Fluid levels above the safe range
may cause overheating, shift and/or
engagement concerns and internal
transmission damage. If an overfill
condition occurs, excess fluid should
be removed by an authorized dealer.
CIMS #953919
com_trans-level.fly
itdseq=317
art=ranmc130_a
art=ranmc131_a
art=ranmc129_b
art=ranmc132_a
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Maintenance and Specifications
262
Checking and adding manual transmission fluid (if equipped)
1. Park the vehicle on a level
surface.
2. Engage the parking brake fully –
put in first gear.
3. Ensure that the vehicle cannot
move.
4. Clean the filler plug.
5. Remove the filler plug and
inspect the fluid level.
6. Fluid level should be at the
bottom of the opening.
7. Add enough fluid through the
filler opening so that the fluid
level is at the bottom of the
opening.
8. Install and tighten the fill plug
securely.
Use only fluid that meets Mazda specifications. Refer to the
Maintenance product specifications and capacities section in this
chapter.
CIMS #1126961
com_chk-man-trans.maz
itdseq=318
art=mbsmc002_a
art=f23mc115_a
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Maintenance and Specifications
263
TRANSFER CASE FLUID (IF EQUIPPED)
1. Park the vehicle on a level
surface.
2. Engage the parking brake fully –
put in first gear.
3. Ensure the vehicle cannot move.
4. Clean the filler plug.
5. Remove the filler plug and
inspect the fluid level.
6. Fluid level should be at the
bottom of the opening.
7. Add enough fluid through the
filler opening so that the fluid
level is at the bottom of the
opening.
8. Install and tighten the fill plug
securely.
Use only fluid that meets Mazda specifications. Refer to the
Maintenance product specifications and capacities section in this
chapter.
DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
Your vehicle may be equipped with universal joints that require
lubrication. If the original universal joints are replaced with universal
joints equipped with grease fittings, lubrication will also be necessary.
CIMS #918861
com_check-add-tcase.mbs
itdseq=319
CIMS #918862
com_serv-shaft-yoke.mbs
itdseq=320
art=ranmc128_d
art=f12mc022_a
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Maintenance and Specifications
264
CHECKING AND ADDING REAR DIFFERENTIAL FLUID
1. Park the vehicle on a level
surface.
2. Engage the parking brake fully –
put in first gear.
3. Assure the vehicle cannot move.
4. Clean the filler plug.
5. Remove the filler plug and
inspect the fluid level.
6. Fluid level should be at the
bottom of the opening.
7. Add enough fluid through the
filler opening so that the fluid
level is at the bottom of the
opening.
8. Install and tighten the fill plug
securely.
Use only fluid that meets Mazda specifications. Refer to the
Maintenance product specifications and capacities section in this
chapter.
art=mbsmc003_a
art=f12mc022_a
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Maintenance and Specifications
265
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item
Application
Mazda part name or
equivalent
Capacity
Brake fluid and clutch
fluid (if equipped)
All
High Performance DOT 3
Motor Vehicle Brake
Fluid
Between MIN and MAX
on reservoir
1
Door weather strips
All
Silicone Lubricant
—
Hinges, door checks,
latches, striker plates,
fuel filler door hinge
and seat tracks
All
Multi-Purpose Grease
—
Transmission
/steering/parking brake
linkages and pivots,
brake and clutch pedal
shaft, clutch pilot
bearing and input shaft
spline (manual
transmission)
All
Premium Long-Life
Grease
—
CIMS
#1541546
com_lubes-caps.mbs
itdseq=321
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Item
Application
Mazda part name or
equivalent
Capacity
Engine coolant
2.3 L I4 engine
with manual
transmission
Premium Engine
Coolant
2
10.5 quarts (10.0L)
2.3L I4 engine
with automatic
transmission
10.2 quarts (9.7L)
3.0L V6 engine
with manual
transmission
15.1 quarts (14.3L)
3.0L V6 engine
with automatic
transmission
14.8 quarts (14.0L)
4.0L V6 engine
with manual
transmission
13.7 quarts (13.0L)
4.0L V6 engine
with automatic
transmission
13.2 quarts (12.5L)
Engine oil
2.3L I4 engine
SAE 5W-20 Motor Oil
4.0 quarts (3.8L)
3.0L V6 engine
4.5 quarts (4.3L)
4.0L V6 engine
SAE 5W-30 Motor Oil
5.0 quarts (4.7L)
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Item
Application
Mazda part name or
equivalent
Capacity
Power steering fluid
All
MERCON
t ATF
Fill between MAX / MIN
line on reservoir
Transfer case fluid
(4X4)
4x4 Vehicles
1.25 quarts (1.2L)
Manual transmission
fluid
5-speed manual
2.8 quarts (2.65L)
3
Automatic transmission
fluid (5R44E and
5R55E)
4x2 vehicles with
2.3L I4 engine
MERCON
tV ATF
4
9.9 quarts (9.4L)
5
4x2 vehicles with
3.0L or 4.0L
engines
10.0 quarts (9.5L)
5
4x4 vehicles with
3.0L or 4.0L
engines
10.3 quarts (9.8L)
5
Front axle fluid (4X4)
4x4 Vehicles
SAE 80W-90 Premium
Rear Axle Lubricant
3.6 pints (1.7L)
Rear axle fluid
All
SAE 80W-90 Premium
Rear Axle Lubricant
5.0-5.3 pints (2.4-2.5L)
6
Windshield washer fluid
All
Ultra-clear Windshield
Washer Concentrate
2.75 quarts (2.6L)
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Item
Application
Mazda part name or
equivalent
Capacity
Fuel tank
Regular cab
(Short wheel
base)
—
17 gallons (64.4L)
Cab Plus 4
19.5 gallons (73.8L)
1
Brake fluid will drop slowly as the brakes wear and will rise when brake components are replaced.
Fluid levels below the MAX line that do not trigger the brake warning light are within the normal
operating range, there is no need to add fluid. If the levels are outside the normal operating range,
the performance of your brake system could be compromised, seek service from your authorized
dealer immediately.
2
Add the coolant type originally equipped in your vehicle. Do not mix different colors or types of
coolant. Do not use Mazda Extended Life Engine Coolant (orange in color). Refer to Adding
engine coolant, in this chapter.
3
Service refill capacity is determined by filling the transmission to the bottom of the filler hole with
the vehicle on a level surface.
4
Automatic transmissions that require MERCON
t V should only use MERCONt V fluid or fluid that
is specified dual usage MERCON
t/ MERCONt V. Refer to scheduled maintenance to determine
the correct service interval. Use of any fluid other than the recommended fluid may cause
transmission damage.
5
Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range.
6
Traction-Lok axles use 4.75–5.0 pints (2.2–2.4L) of rear axle lubricant. Add 4 oz. (118 ml) of
Additive Friction Modifier meeting Mazda specifications for complete refill of Traction-Lok axles.
Service refill capacities are determined by filling the rear axle 1/4 inch to 9/16 inch (6 mm to 14
mm) below the bottom of the filler hole.
If submerged in water, the rear axle lubricant should be changed.
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269
ENGINE SPECIFICATIONS
Engine
2.3L I4 engine
3.0L V6 engine
4.0L V6 engine
Cubic inches
138
182
245
Required fuel
87 octane
87 octane
87 octane
Firing order
1-3-4-2
1-4-2-5-3-6
1-4-2-5-3-6
Spark plug gap
0.049–0.053 inch
(1.25–1.35mm)
0.051–0.057 inch
(1.29–1.45mm)
0.052–0.056 inch
(1.32–1.42mm)
Ignition system
EDIS
EDIS
EDIS
Compression
ratio
9.7:1
9.6:1
9.7:1
Engine drivebelt routing
• 2.3L I4 Engine without A/C (with A/C similar)
• 3.0L V6 Engine without A/C
CIMS #716286
com_data.mazda
itdseq=322
CIMS #685183 com_data.mbs
itdseq=323
CIMS #1549961
com_acc-belt.ran.mbs
itdseq=324
art=ranmc203_a
art=ranmc202_a
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Maintenance and Specifications
270
• 3.0L V6 Engine with A/C
• 4.0L V6 Engine
art=ranmc201_a
art=ranmc200_a
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Maintenance and Specifications
271
IDENTIFYING YOUR VEHICLE
Safety Compliance Certification Label
The National Highway Traffic Safety
Administration Regulations require
that a Safety Compliance
Certification Label be affixed to a
vehicle and prescribe where the
Safety Compliance Certification
Label may be located. The Safety
Compliance Certification Label is
located on the structure (B-Pillar)
by the trailing edge of the driver’s
door or the edge of the driver’s
door.
Vehicle identification number (VIN)
The vehicle identification number is
located on the driver side
instrument panel.
Please note that in the graphic,
XXXX is representative of your
vehicle identification number.
MFD. BY FORD MOTOR CO. IN U.S.A.
EXT PNT:
XX
RC:
XX
DSO:
WB BRK INT TR TP/PS R AXLE TR SPR
XXXXX
XXX X XX X XX X XX XXX
XXXXXXXXXXXXX
XXX XXXX-XXXXXXX-XX
THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL MOTOR
VEHICLE SAFETY AND THEFT PREVENTION STANDARDS IN
EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE.
VIN:
XXXXXXXXXXXXXXXXX
XXXXX
TYPE:
XXX
XXXXX
DATE:
XX/XX
GVWR:
XXXXX
LB
/
XXXXX
KG
FRONT GAWR:
XXXX
L
REAR GAWR:
XXXX
LB
AT
XXX
kPa/XX
PSI COLD
AT
XXX
kPa/
XX
PSI
COLD
XXXX
KG
WITH
XXXX/XXXXXXX
TIRES
XXXX.XX
RIMS
XXXX
KG
WITH
XXXX/XXXXXXX
TIRES
XXXX.XX
RIMS
FOR MAZDA MOTOR CORPORATION
XXXXXXXXXXXXXXXXX
CIMS #52653
com_vehicle-info.01
itdseq=325
CIMS #80651
com_vinplate
itdseq=326
CIMS #72686
com_vin-numbers.02
itdseq=327
art=mazmc001_a
art=navmc710_a
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Maintenance and Specifications
272
The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) /
Restraint System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION/TRANSAXLE CODE DESIGNATIONS
You can find a
transmission/transaxle code on the
Safety Compliance Certification
Label . The following table tells you
which transmission or transaxle
each code represents.
Description
Code
Five-speed automatic (5R44E/5R55E)
D
Five-speed manual (HD)
J
Five-speed manual (R1)
R
MFD. BY FORD MOTOR CO. IN U.S.A.
EXT PNT:
XX
RC:
XX
DSO:
WB BRK INT TR TP/PS R AXLE TR SPR
XXXXX
XXX X XX X XX X XX XXX
XXXXXXXXXXXXX
XXX XXXX-XXXXXXX-XX
THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL MOTOR
VEHICLE SAFETY AND THEFT PREVENTION STANDARDS IN
EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE.
VIN:
XXXXXXXXXXXXXXXXX
XXXXX
TYPE:
XXX
XXXXX
DATE:
XX/XX
GVWR:
XXXXX
LB
/
XXXXX
KG
FRONT GAWR:
XXXX
L
REAR GAWR:
XXXX
LB
AT
XXX
kPa/XX
PSI COLD
AT
XXX
kPa/
XX
PSI
COLD
XXXX
KG
WITH
XXXX/XXXXXXX
TIRES
XXXX.XX
RIMS
XXXX
KG
WITH
XXXX/XXXXXXX
TIRES
XXXX.XX
RIMS
FOR MAZDA MOTOR CORPORATION
CIMS #734836
com_vin-info.all
itdseq=328
CIMS #1519411
com_trans-code.maz
itdseq=329
CIMS #1466219
com_trans-code.ran
itdseq=330
art=204mc036_a
art=mazmc000_a
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Maintenance and Specifications
273
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