Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Service manual — part 1160
TRANSFER CASE
4D–9
2. Install transfer case (10) to the transmission.
Tighten transfer bolts as shown in the figure.
261RX00001
3. Remove the transmission jack from transmission
side.
4. Connect harness connectors and clip.
Connector: transfer switch, 2WD–4WD actuator,
speed sensor.
5. Install rear propeller shaft (8) and front propeller
shaft (9).
Torque: 63 N·m (46 lb ft)
6. Install transfer protector (6) and fairing plate (7).
150RW006
4D–10
TRANSFER CASE
7. Fill transfer case fluid.
8. Lower the vehicle.
Install grommet assembly and transfer control lever
(5).
256RW007
9. Install center console (4), rear console (3) and lower
cluster assembly (2).
10. Install transfer control lever knob (1).
TRANSFER CASE
4D–11
Transfer Rear Case Assembly (A/T)
Transfer Rear Case Assembly (A/T) and Associated Parts
220RW133
EndOFCallout
Removal
1. Remove the speedometer sensor (1).
2. Remove the plate (1).
3. Remove the speedometer driven gear bushing and
driven gear (1).
NOTE: Apply a reference mark to the driven gear
bushing before removal.
Legend
(1) Speedometer Sensor, Speedometer Driven
Gear and Plate
(2) Front Companion Flange
(3) Rear Companion Flange
(4) Control Box Assembly
(5) 2WD–4WD Actuator Heat Protector
(6) 2WD–4WD Actuator Assembly
(7) Transfer Rear Cover Assembly
(8) Transfer Case Assembly
4D–12
TRANSFER CASE
4. Remove front companion flange (2) and rear
companion flange (3), using the flange companion
holder J–8614–11 to remove the end nut..
262RW009
5. Remove the front and rear companion flange.
NOTE: Use the universal puller to remove the rear
companion flange.
6. Disconnect the actuator breather hose and transfer
breather hose from control box (4).
7. Remove control box assembly (4).
8. Disconnect the actuator breather hose and 2WD–
4WD actuator heat protector (5) from the 2WD–
4WD actuator assembly (6).
220RW002
9. Remove the 2WD–4WD actuator assembly bolts.
10. Pull the 2WD–4WD actuator assembly (6) with
2WD–4WD shift rod.
220RW065
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Legend
(6) 2WD–4WD Actuator Assembly
(7) Rear Cover Assembly
(9) Shift Rod: 2WD–4WD (Position: 2WD)
(10) Pull
(11) Position: 4WD
(12) Mode: 2WD
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