Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Service manual — part 964
8A–2
LIGHTING SYSTEM
Installation
8A–15
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Fog Light Switch
8A–16
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Removal
8A–16
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Installation
8A–16
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Stoplight Switch (W/O Cruise Control)
8A–17
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Removal
8A–17
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Installation
8A–17
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Brake Switch (W/Cruise Control)
8A–18
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Removal
8A–18
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Installation
8A–18
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Turn Signal Switch/Cornering Light Switch
(Combination Switch)
8A–18
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Removal and Installation
8A–18
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Hazard Warning Switch
8A–19
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Removal
8A–19
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Installation
8A–19
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Tailgate Switch
8A–20
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Removal
8A–20
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Installation
8A–20
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Door Switch
8A–20
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Removal
8A–20
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Installation
8A–20
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Rear Defogger Switch
8A–21
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Removal
8A–21
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Installation 8A–21
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Seat Heater Switch
8A–22
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Removal 8A–22
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Installation
8A–22
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Key Remind Switch (Starter Switch)
8A–22
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Removal and Installation
8A–22
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Illumination Controller
8A–23
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Removal
8A–23
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Installation 8A–23
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Main Data and Specifications
8A–24
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Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
Headlight Bulb
Removal
1. Disconnect the battery ground cable.
2. Disconnect the connector.
3. Remove the cap(1) while turning it counter clockwise.
4. Pull the bulb(2) out from the headlight body.
CAUTION: The halogen bulb develops a very high
temperature. Do not touch the glass portion. If any
stain is on the glass surface, It will scorch and the
glass will be damaged.
801RS007
Installation
To install, follow the removal steps in the reverse order.
LIGHTING SYSTEM
8A–3
Headlight
Headlight and Associated Parts
801RW003
Legend
(1) Radiator Grille
(2) Front End Lower Panel
(3) Headlight Assembly
(4) Headlight
(5) Headlight Rim
(6) Headlight Bulb
(7) Rear Cover
(8) Bracket
(9) Front Combination Light
Removal
1. Disconnect the battery ground cable.
2. Remove the screw and pull out the two projecting
portions on the fender to remove the front
combination light.
3. Remove five clips and two screws to remove the
radiator grille.
4. Remove tow screws to remove the front end lower
panel(2).
5. Remove two bolts and two nuts to remove the
headlight assembly (with bracket).
6. Remove the headlight bulb.
7. Remove two screws, two nuts and the spring for the
headlight aim adjustment to remove the bracket.
8. Remove four screws to remove the rear cover.
9. Remove the headlight rim.
10. Remove the headlight.
Installation
To install, follow the removal steps in the reverse order.
CAUTION: After installing the headlight, be sure to
adjust the headlight aim.
Headlight Adjustment
Preparation
Place the unloaded vehicle on a level surface and check
to see if the inflation pressure of the tires is correct, the
lenses are clean, and the battery is sufficiently charged.
Adjust the aim with the headlight tester, if necessary.
When adjusting, follow the procedure of the tester
manufacturer’s.
801RS009
8A–4
LIGHTING SYSTEM
Vertical adjustment
Use a screwdriver for vertical adjustment.
801RW004
Horizontal adjustment
Use a screwdriver for horizontal adjustment.
801RW005
Fog Light Bulb
Removal
1. Disconnect the battery ground cable.
2. Open the rear cover(1) of the case.
3. Remove the dust cover.
4. Disconnect the bulb connector.
5. Remove the clip(3).
6. Remove the fog light bulb(2).
801RS004
Installation
1. Install the fog light bulb(2).
2. Install the clip(3).
3. Connect the bulb connector.
4. Install the dust cover.
5. Close the rear cover(1) of the case.
801RS004
6. Connect the battery ground cable.
LIGHTING SYSTEM
8A–5
Fog Light Assembly
Removal
1. Disconnect the battery ground cable.
2. Remove two nuts from the bracket.
3. Disconnect the connector.
4. Remove the fog light assembly (1).
825RW104
Installation
To install, follow the removal steps in the reverse order.
CAUTION: After installing the fog light, be sure to
adjust the fog light aim.
Fog Light Adjustment
Turn the adjusting screw with a screwdriver to adjust the
aim of the fog light vertically.
801RW007
Front Side Marker Light Bulb
Removal
1. Disconnect the battery ground cable.
2. Remove the screw at the upper portion of the light
bracket and then remove the bracket from the fender.
3. Remove the front combination light assembly(1).
4. Remove the front side marker light socket(2) by
turning it counterclockwise.
5. Pull out the bulb(3) from the socket.
801RS003
Installation
To install, follow the removal steps in the reverse order.
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