Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Service manual — part 38
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 1A–123
Sun Sensor
865R200002
Legend
(1) Sun Sensor
(2) Center Cluster Upper
Removal
1. Disconnect the battery ground cable.
2. Remove the center cluster upper.
3. Disconnect the sun sensor connector.
4. Remove the sun sensor.
Installation
To install, follow the removal step in the reverse order.
Duct Sensor
874R200010
Legend
(1) Sensor Part
(2) Evaporator Core
(3) Duct Sensor Assembly
(4) Evaporator Assembly
Removal
1. Disconnect the battery ground cable.
2. Remove the evaporator assembly.
D
Refer to
evaporator assembly in this section.
3. Remove the duct sensor assembly.
Installation
To install, follow the removal step in the reverse order.
1A–124 HEATING, VENTILATION AND AIR CONDITIONING (HVAC)
Mode Actuator
840R200005
Legend
(1) Driver Knee Bolster Assembly
(2) Instrument Panel Driver Lower Cover
Assembly
(3) Actuator Rod
(4) Mode Actuator
Removal
1. Disconnect the battery ground cable.
2. Remove the instrument panel driver lower cover
assembly.
3. Remove the driver knee bolster assembly.
D
Refer to the
Instrument Panel Assembly in Body
Structure section.
4. Remove the actuator rod.
5. Remove the mode actuator.
Installation
To install, follow the remove step in the reverse order.
Mix Actuator
840R200006
Legend
(1) Center Cluster Upper
(2) Center Cluster
(3) Knee Pad (RH)
(4) Actuator Rod
(5) Mix Actuator
(6) Knee Pad (LH)
(7) Audio & Switch Assembly
Removal
1. Disconnect the battery ground cable.
2. Remove the knee pad (R/RH).
3. Remove the center cluster upper.
4. Remove the center cluster.
D
Refer to the
Instrument Panel Assembly in Body
Structure section.
5. Disconnect the six connectors.
6. Remove the Audio & Switch Assembly.
7. Remove the actuator rod.
8. Remove the mix actuator.
Installation
To install, follow the remove step in the reverse order.
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 1A–125
Intake Actuator
873R200003
Legend
(1) Evaporator Assembly
(2) Intake Actuator
(3) Intake Actuator Connector
Removal
1. Disconnect the battery ground cable.
2. Discharge and recover refrigerant.
D
Refer to
Refrigerant Recovery in this section.
3. Remove the evaporator assembly.
D
Refer to
Evaporator Assembly section.
4. Disconnect the intake actuator connector.
5. Remove the intake actuator.
Installation
To install, follow the remove step in the reverse order.
POWER–ASSISTED STEERING SYSTEM
2A–1
AXIOM
STEERING
POWER-ASSISTED STEERING SYSTEM
CONTENTS
Service Precaution
2A–2
. . . . . . . . . . . . . . . . . . . . . .
Diagnosis
2A–2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description
2A–8
. . . . . . . . . . . . . . . . . . . . .
Power Steering System Test
2A–10
. . . . . . . . . . . . . .
Maintenance
2A–11
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid Level
2A–11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bleeding The Power Steering System
2A–11
. . . . . .
Bleeding Procedure
2A–11
. . . . . . . . . . . . . . . . . . . . .
Flushing The Power Steering System
2A–11
. . . . . .
Steering Wheel Free Play Inspection
2A–12
. . . . . .
Front End Alignment Inspection and
Adjustment
2A–12
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications
2A–16
. . . . . . . . . . . . .
Special Tools
2A–17
. . . . . . . . . . . . . . . . . . . . . . . . . .
Power Steering Unit
2A–18
. . . . . . . . . . . . . . . . . . . . .
Power Steering Unit and Associated Parts
2A–18
Removal
2A–18
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation (4
×
2 Model)
2A–19
. . . . . . . . . . . . . . . .
Installation (4
×
4 Model)
2A–19
. . . . . . . . . . . . . . . .
Power Steering Unit Disassembled View
2A–20
. .
Disassembly
2A–21
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
2A–21
. . . . . . . . . . . . . . . . . .
Reassembly
2A–21
. . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications
2A–22
. . . . . . . . . . .
Special Tools
2A–22
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Steering Pump
2A–23
. . . . . . . . . . . . . . . . . . . .
Power Steering Pump and Associated Parts
2A–23
Removal
2A–23
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
2A–23
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Steering Pump Disassembled View
2A–24
Disassembly
2A–24
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
2A–25
. . . . . . . . . . . . . . . . . .
Reassembly
2A–25
. . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications
2A–27
. . . . . . . . . . .
Transfer Gear Assembly
2A–28
. . . . . . . . . . . . . . . . .
Transfer Gear Assembly and Associated
Parts
2A–28
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
2A–28
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
2A–28
. . . . . . . . . . . . . . . . . .
Installation
2A–28
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Supplemental Restraint System Steering
Wheel & Column
2A–29
. . . . . . . . . . . . . . . . . . . . . . .
Service Precaution
2A–29
. . . . . . . . . . . . . . . . . . . .
SRS Connectors
2A–29
. . . . . . . . . . . . . . . . . . . . . .
Inflator Module
2A–31
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inflator Module and Associated Parts
2A–31
. . . . .
Removal
2A–31
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
2A–32
. . . . . . . . . . . . . . . . . .
Installation
2A–32
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering Wheel
2A–33
. . . . . . . . . . . . . . . . . . . . . . . . .
Steering Wheel and Associated Parts
2A–33
. . . .
Removal
2A–33
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
2A–35
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Combination Switch
2A–36
. . . . . . . . . . . . . . . . . . . . .
Combination Switch and Associated Parts
2A–36
Removal
2A–36
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
2A–38
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock Cylinder
2A–40
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock Cylinder and Associated Parts
2A–40
. . . . . .
Removal
2A–40
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
2A–42
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Inspection
2A–43
. . . . . . . . . . . . . . . . . . . . .
Steering Column
2A–44
. . . . . . . . . . . . . . . . . . . . . . . .
Steering Column and Associated Parts
2A–44
. . .
Removal
2A–44
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection
2A–46
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
2A–48
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Inspection
2A–49
. . . . . . . . . . . . . . . . . . . . .
Supplemental Restraint System Steering
Wheel & Column and Associated Parts
2A–50
. . . .
Main Data and Specifications
2A–50
. . . . . . . . . . .
Special Tools
2A–50
. . . . . . . . . . . . . . . . . . . . . . . . . .
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