Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Service manual — part 661
TRANSFER CASE (STANDARD TYPE)
4D1–19
16. Engage the 2WD–4WD sleeve with the 4WD side and
install the spring pin.
262RW022
17. Install spring pin and bridge.
18. Install detent ball, spring and plug and tighten the plug
to the specified torque.
Torque: 25 N·m (18 lb ft)
4D1–20 TRANSFER CASE (STANDARD TYPE)
Transfer Case Assembly
Disassembled View
226RW132
Legend
(1) Transfer Case (with oil seal)
(2) Bearing Snap Ring
(3) Front Output Gear Assembly
(4) Ball Bearing
(5) Front Output Shaft
(6) Stopper Plate
(7) 2WD–4WD Clutch Hub and Assembly
(8) Block Ring
(9) Outside Ring
(10) Inside Ring
(11) Front Output Gear
(12) Needle Bearing
(13) Sub–Gear (anti–lash plate) (M/T)
(14) Belleville Spring (M/T)
(15) Spacer (M/T)
(16) Sub–Gear Snap Ring (M/T)
(17) Bearing Collar
(18) Ball Bearing
(19) Bearing Snap Ring
(20) Snap Ring
(21) Ball Bearing
(22) Counter Gear
(23) Sub–Gear (anti–lash plate)
(24) Belleville Spring
(25) Spacer
(26) Ball Bearing
(27) Snap Ring
(28) Counter Gear Assembly
(29) Bearing Snap Ring
(30) Input Shaft Assembly
(31) Input Shaft
(32) Ball Bearing
(33) Snap Ring
(34) Plate
(35) Ball
(36) Bearing Collar
(37) Needle Bearing
(38) Transfer Input Gear
(39) High–Low Clutch Hub and Sleeve Assembly
(40) Lock Nut
(41) Ball Bearing
(42) Bearing Snap Ring
TRANSFER CASE (STANDARD TYPE)
4D1–21
Disassembly
1. Remove bearing snap ring, use a pair of snap ring
pliers to remove the snap ring.
2. Remove ball bearing, use a bearing remover J–37217
and puller J–37487 to remove the ball bearing.
262RW016
3. Install the front companion flange temporarily.
4. Use the Companion flange holder J–8614–11 and
lock nut wrench J–37219 to remove the lock nut.
226RW130
5. Remove the front companion flange.
6. Remove snap ring.
7. Remove the input shaft assembly from the transfer
case.
265RW001
8. Remove high–low clutch hub and sleeve.
9. Remove transfer input gear, use the universal puller
to remove the high–low clutch hub and sleeve, and
transfer input gear.
226RS070
4D1–22 TRANSFER CASE (STANDARD TYPE)
10. Remove needle bearing.
11. Remove bearing collar.
226RS071
12. Remove ball.
13. Remove plate.
14. Remove ball bearing, use a bench press and the ball
bearing remover J–22912–01 to remove the ball
bearing.
265RS002
15. Remove input shaft.
16. Remove bearing snap ring.
17. Remove front output gear assembly, use a pair of
snap ring pliers to expand the bearing snap ring and
use a plastic hammer to tap the front output gear
assembly free.
262RS009
18. Remove bearing snap ring.
19. Remove ball bearing.
20. Remove bearing collar.
21. Remove sub–gear snap ring. (M/T)
22. Remove spacer.(M/T)
23. Remove belleville spring.(M/T)
24. Remove sub–gear (anti–lash plate).(M/T)
25. Remove front output gear.
26. Remove needle bearing, use a bench press and the
bearing remover J–22912–01 to remove the parts
above.
262RS010
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