Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Service manual — part 202
5D1–7
PARKING BRAKE SYSTEM (4x4 Model)
Main Data and Specifications
General Specifications
Model
Type
Duo–servo
Drum inside diameter
210 mm(8.27 in)
Parking brake lever stroke
6–8 notches
When pulled with a force of 30 kg (66 lb)
Torque Specifications
311R200002
PARKING BRAKE SYSTEM (4X2 Model) 5D2–1
AXIOM
BRAKES
PARKING BRAKE SYSTEM (4
×
2 Model)
CONTENTS
Service Precaution
5D2–1
. . . . . . . . . . . . . . . . . . . . . .
General Description
5D2–1
. . . . . . . . . . . . . . . . . . . . .
Parking Brake Lever
5D2–2
. . . . . . . . . . . . . . . . . . . . .
Parking Brake Lever Assembly and
Associated Parts
5D2–2
. . . . . . . . . . . . . . . . . . . . . .
Removal
5D2–2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
5D2–2
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking Brake Rear Cable
5D2–3
. . . . . . . . . . . . . . . .
Parking Brake Rear Cable and Associated
Parts
5D2–3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
5D2–4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
5D2–4
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking Brake Adjustment
5D2–4
. . . . . . . . . . . . . . . .
Main Data and Specifications
5D2–5
. . . . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
General Description
Pulling up the parking brake lever by hand will set the
parking brake. By means of a ratchet type lock, the lever
can be held in that position until it is released. The position
of the lever is transmitted through cable/lever systems to
the rear wheels. These parts are designed to obtain
sufficient braking force even when parking on slopes.
When the parking brake is set, or when the ignition SW is
in the“ON” position, the brake warning light illuminates.
The rear wheel parking brake is a leading/trailing brake
(mechanical inside expansion type). Parking brake
adjustment is made through the adjusting hole (bored
through back plate). Parking brake lever stroke should be
adjusted to 6 notches. Refer to
Parking Brake Adjustment
in this section.
5D2–2
PARKING BRAKE SYSTEM (4X2 Model)
Parking Brake Lever
Parking Brake Lever Assembly and Associated Parts
311R200001
Legend
(1) Rear Console
(2) Switch Connector
(3) Bolt
(4) Adjust Nut and Lock Nut
(5) Trunnion Pin
(6) Equalizer
(7) Parking Brake Rear Cable
(8) Parking Brake Lever
Removal
1. Remove rear console (1).
D
Refer to
Body and Accessories section in this
manual.
2. Disconnect switch connector (2).
3. Remove bolt (3).
4. Remove adjust nut and lock nut (4).
5. Pull out equalizer (6) from trunnion pin (5).
6. Disconnect trunnion pin (5) from parking brake lever
(8).
7. Disconnect parking brake rear cable (7).
Installation
1. Apply grease (BESCO L–2 or equivalent) to the
connecting portion of the rear cable (7) and equalizer
(8).
2. Connect parking brake rear cable (7) to equalizer (6).
3. Install trunnion pin (5) to parking brake lever (8).
4. Insert equalizer (6) into trunnion pin (5) and tighten
adjust nut and lock nut (4).
D
To adjust the parking brake lever, see “Parking
Brake Adjustment” in this section.
Lock Nut Torque: 13 N·m (113 lb in)
5. Tighten parking lever fixing bolt (3) to the specified
torque.
Torque: 15 N·m (11 lb ft)
6. Connect switch connector (2).
7. Install rear console (1).
D
Refer to
Body and Accessories section in this
manual.
PARKING BRAKE SYSTEM (4X2 Model) 5D2–3
Parking Brake Rear Cable
Parking Brake Rear Cable and Associated Parts
311RY00006
Legend
(1) Rear Wheels
(2) Drums
(3) Clip and Bolt
(4) Clip and Bolt
(5) Clip and Bolt (Only Long Wheel Base Model)
(6) Nut
(7) Nut
(8) Retainer
(9) Rear Cable
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