Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Service manual — part 1095
POWER-ASSISTED STEERING SYSTEM
2A–17
Special Tools
ILLUSTRATION
TOOL NO.
TOOL NAME
J–29877–A
Tester;
Power steering
J–39213
Adapter;
Power steering tester
2A–18
POWER-ASSISTED STEERING SYSTEM
Power Steering Unit
Power Steering Unit and Associated Parts
440R100001
E nd O FCallo ut
Removal
1. Remove the stone guard.
2. Remove the transfer gear assembly and universal
joint assembly.
Make a setting mark across the coupling flange and
steering unit to ensure reassembly of the parts in
the original position.
3. Drain power steering fluid.
4. Remove the tie rod end assembly from knuckle.
Use tie rod end remover J–29107.
433RW002
Legend
(1)
Bracket
(2)
Transfer Gear Assembly
(3)
Joint Assembly
(4)
Power Steering Unit Assembly
(5)
Crossmember
POWER-ASSISTED STEERING SYSTEM
2A–19
5. Disconnect the feed line and return line from
steering unit.
Remove the clips on the crossmember and frame.
Wire the power steering line to frame.
NOTE: Take care to prevent foreign matter from entry
when disconnect the power steering line.
435RW001
4
´4 model:
1. Remove the torsion bar. Refer to Front Suspension
in Suspension section.
2. Remove the lower control arm bolt (Frame side).
Refer to Front Suspension in Suspension section.
3. Apply a setting mark across the crossmember and
frame so parts can be reassembled in their original
position.
431RX013
4. Remove the crossmember fixing bolt.
5. Remove the power steering unit with the
crossmember.
6. Remove the power steering unit.
4
´2 model:
1. Remove the power steering unit from the
crossmember.
Installation (4
´2 Model)
1. Install power steering unit to crossmember.
Tighten fixing bolt to specified torque.
Torque: 116N·m (85lb ft)
2. Connect the feed line and return line.
Torque: 25 N·m (18 lb ft)
3. Install tie-rod end assembly to knuckle.
Torque: 118N·m (87lb ft)
4.
a
Align the setting marks made at removal.
Install the universal joint assembly to the
transfer gear assembly.
Temporary tighten the universal joint bolt.
b
Install the universal joint assembly to the power
steering unit assembly.
Temporary tighten the universal joint bolt.
c
Install the transfer gear assembly with the shim
to frame.
Torque: 54 N·m (40 lb ft)
d
Tighten the universal joint bolt to the specified
torque.
Torque: 31 N·m (23 lb ft)
5. Install the stone guard.
6. Bleed the system.
Refer to Bleeding the Power Steering System in this
section.
Installation (4
´4 Model)
1. Install power steering unit to crossmember.
Tighten fixing bolt to specified torque.
Torque: 116N·m (85lb ft)
2. Install power steering unit with crossmember to
frame by aligning the setting marks made when
removing.
Tighten crossmember mounting bolt to specified
torque.
Torque: 173 N·m (128 lb ft)
3. Install lower control arm bolt.
Refer to Front Suspension in Suspension section.
4. Install torsion bar.
Refer to Front Suspension in Suspension section.
5. Connect the feed line and return line.
Torque: 25 N·m (18 lb ft)
6. Install tie-rod end assembly to knuckle.
Torque: 118N·m (87lb ft)
2A–20
POWER-ASSISTED STEERING SYSTEM
7.
a
Align the setting marks made at removal.
Install the universal joint assembly to the
transfer gear assembly.
Temporary tighten the universal joint bolt.
b
Install the universal joint assembly to the power
steering unit assembly.
Temporary tighten the universal joint bolt.
c
Install the transfer gear assembly with the shim
to frame.
Torque: 54 N·m (40 lb ft)
d
Tighten the universal joint bolt to the specified
torque.
Torque: 31 N·m (23 lb ft)
8. Install the stone guard.
9. Bleed the system.
Refer to Bleeding the Power Steering System in this
section.
Power Steering Unit Disassembled View
440R100002
E nd O FCallo ut
Legend
(1)
Tie-rod End
(2)
Lock Nut
(3)
Clip
(4)
Bellows
(5)
Band
(6)
Tie-rod Assembly
(7)
Tab Washer
(8)
Oil Line
(9)
Valve Housing Assembly
(10)
Mounting Rubber
(11)
Dust Cover
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