Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Service manual — part 1745

6C–12

ENGINE FUEL (Y22SE 2.2L)

NOTE:

• After removing pump assembly (4), cover fuel tank to

prevent any dust entering.

Installation

1. Install FPS assembly(4), with retainer and new seal;

fuel pump (7) use tool J–39765.

2. Install fuel tank assembly(8). Refer to “Fuel Tank

Installation”.

Main Data and Specifications

Torque Specification

140R200016

Special Tool

ILLUSTRATION

TOOL NO.

TOOL NAME

J–39765

Remover; fuel pump

retainer

ENGINE

6–1

RODEO SPORT

ENGINE

(Y22SE 2.2L / 6VD1 3.2L)

CONTENTS

Engine Mechanical

See 2002 Rodeo(UE) Workshop Manual

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Cooling

See 2002 Rodeo(UE) Workshop Manual

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Fuel

6C

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Electrical

See 2002 Rodeo(UE) Workshop Manual

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ignition System

See 2002 Rodeo(UE) Workshop Manual

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Starting and Charging System

See 2002 Rodeo(UE) Workshop Manual

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Driveability and Emissions

See 2002 Rodeo(UE) Workshop Manual

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Exhaust

See 2002 Rodeo(UE) Workshop Manual

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Lubrication

See 2002 Rodeo(UE) Workshop Manual

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Speed Control System

See 2002 Rodeo(UE) Workshop Manual

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Induction

See 2002 Rodeo(UE) Workshop Manual

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION

ENGINE FUEL (6VD1 3.2L)

6C–1

RODEO SPORT

ENGINE

CONTENTS

ENGINE FUEL For Short Wheel Base

Service Precaution. . . . . . . . . . . . . . . . . . . . .

6C–1

General Description . . . . . . . . . . . . . . . . . .

6C–2

Fuel Metering . . . . . . . . . . . . . . . . . . . . . . .

6C–3

Fuel Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . .

6C–4

Removal . . . . . . . . . . . . . . . . . . . . . . . . . . .

6C–4

Inspection . . . . . . . . . . . . . . . . . . . . . . . . . .

6C–4

Installation . . . . . . . . . . . . . . . . . . . . . . . . .

6C–5

Inspection . . . . . . . . . . . . . . . . . . . . . . . . . .

6C–5

In–Tank Fuel Filter . . . . . . . . . . . . . . . . . . .

6C–5

Fuel Pump Flow Test . . . . . . . . . . . . . . . . .

6C–5

Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . . .

6C–6

Fuel Pump and Associated Parts . . . . . . . .

6C–6

Removal . . . . . . . . . . . . . . . . . . . . . . . . . . .

6C–6

Installation . . . . . . . . . . . . . . . . . . . . . . . . .

6C–7

Fuel Tube / Quick – Connector Fittings . . . . .

6C–8

Precautions. . . . . . . . . . . . . . . . . . . . . . . . .

6C–8

Cautions During Work . . . . . . . . . . . . . . . .

6C–8

Removal . . . . . . . . . . . . . . . . . . . . . . . . . . .

6C–8

Reuse of Quick–Connector. . . . . . . . . . . . .

6C–9

Assembling Advice . . . . . . . . . . . . . . . . . . .

6C–9

Fuel Pump Relay . . . . . . . . . . . . . . . . . . . . . .

6C–9

General Description . . . . . . . . . . . . . . . . . .

6C–9

Fuel Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . .

6C–10

Fuel Tank and Associated Parts . . . . . . . . .

6C–10

Removal . . . . . . . . . . . . . . . . . . . . . . . . . . .

6C–10

Installation. . . . . . . . . . . . . . . . . . . . . . . . . .

6C–11

Fuel Gauge Unit. . . . . . . . . . . . . . . . . . . . . . .

6C–11

Removal and Installation . . . . . . . . . . . . . .

6C–11

Fuel Filler Cap . . . . . . . . . . . . . . . . . . . . . . . .

6C–11

General Description . . . . . . . . . . . . . . . . . .

6C–11

Inspection . . . . . . . . . . . . . . . . . . . . . . . . . .

6C–11

Main Data and Specifications . . . . . . . . . . . .

6C–12

Special Tool . . . . . . . . . . . . . . . . . . . . . . . .

6C–12

Service Precaution

WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE
SRS COMPONENTS OR THE SRS WIRING, REFER
TO THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN
POSSIBLE AIR BAG DEPLOYMENT, PERSONAL
INJURY, OR OTHERWISE UNNEEDED SRS SYSTEM
REPAIRS.

CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or
other corrosion inhibitors) on threaded fasteners
or fastener joint interfaces. Generally, such
coatings adversely affect the fastener torque and
the joint clamping force, and may damage the
fastener. When you install fasteners, use the
correct tightening sequence and specifications.
Following these instructions can help you avoid
damage to parts and systems.

SECTION

6C–2

ENGINE FUEL (6VD1 3.2L)

General Description

140R200019

EndOFCallout

Legend

(1) Fuel Filler Cap
(2) Fuel Tank
(3) Rollover Valve
(4) Fuel Pump and Sender Assembly
(5) Fuel Filter
(6) Fuel Rail Right
(7) Right Bank
(8) Fuel Rail Left

(9) Left Bank

(10) Fuel Pressure Control Valve

(11) Common Chamber

(12) Duty Solenoid Valve
(13) Throttle Valve
(14) Canister
(15) Evapo Pipe
(16) Vent Solenoid Cut Valve
(17) Shut Off Valve