Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Service manual — part 674
TRANSFER CASE (TOD) 4D2–35
Reassembly
1. Apply ATF to the inside of the ball bearing for the front
output shaft.
2. Mount the front output shaft to the transfer case.
266RW012
3. Mount the shifter lever shaft in the transfer case
assembly.
4. Install the snap ring to the shifter lever shaft.
5. Mount the reduction lever assembly to the shifter
lever shaft and fix the assembly with the snap ring.
261RW021
6. Mount the cam to the cam pilot block.
7. Attach the washer to the cam pilot block and fix the
washer with the snap ring.
261RW029
8. Mount the reduction fork to the lock-up shaft.
9. Install the spring pin to the reduction fork and lock-up
shaft.
261RW020
4D2–36 TRANSFER CASE (TOD)
10. Install the reduction fork assembly together with the
reduction hub to the transfer case assembly.
261RW019
11. Install the cam assembly and tighten the cam pilot
block set bolts to the specified torque.
Torque : 12 N·m (104 lb in)
12. Tighten the detent spring to the specified torque.
Torque : 24 N·m (17 lb ft)
261RW022
13. Apply ATF to the needle bearing inside the output
shaft assembly.
14. Install the output shaft to the transfer case assembly.
TRANSFER CASE (TOD) 4D2–37
Sprocket and Mechanical Lock
Disassembled View
266RW008
Legend
(1) Strainer
(2) Hose
(3) Oil Pump Assembly
(4) Thrust Washer
(5) Mechanical Lock Hub
(6) Lock-up Sleeve
(7) Lock-up Fork
(8) Chain
(9) Lower Driven Sprocket
(10) Front Tone Wheel
(11) Drive Sprocket
(12) Sprocket Spacer
Reassembly
1. Connect the hose and strainer to the oil pump
assembly.
2. Install the oil pump assembly to the output shaft and
set the magnet to the strainer position.
3. Install thrust washer.
4. Install the spring to the lock-up fork.
5. Mount the lock-up sleeve together with the lock–up
fork to the output shaft and lock-up shaft.
4D2–38 TRANSFER CASE (TOD)
6. Install the spring retainer to the lock-up fork.
261RW018
7. Install mechanical lock hub.
8. Apply ATF to the chain.
9. Engage the chain to both sprockets.
10. Install the chain and sprocket assembly to both the
output shafts.
266RW010
11. Install the front tone wheel and sprocket spacer.
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст