Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Service manual — part 214
6A–43
ENGINE MECHANICAL (6VE1 3.5L)
D
Apply engine oil to oil seal lip.
D
Install oil pump in the cylinder block and tighten
fixing bolts to the specified torque.
Torque : 25 N·m (18 lb ft)
051RW002
Legend
(1) Around Bolt Holes
(2) Around Dowel Pin
051RW001
9. Install oil strainer with O-ring, tighten to the specified
torque.
Torque : 25 N·m (18 lb ft)
10. Install oil pipe with O-ring, tighten fixing bolts to the
specified torque.
Torque : 25 N·m (18 lb ft)
11. Install crankcase.
D
Remove oil on crankcase mounting surface and dry
the surface.
D
Properly apply a 4.5 mm (0.7 in) wide bead of
sealant (TB1207C or equivalent) to the crankcase
mounting surface. The bead must be continuous.
D
The crankcase must be installed within 5 minutes
after sealant application to prevent premature
hardening of sealant.
D
Tighten fixing bolts to the specified torque.
Torque : 10 N·m (87 lb in)
013RW010
013RW004
12. Install oil pan
D
Remove oil on oil pan mounting surface and dry the
surface.
D
Properly apply a 4.5 mm (0.7 in) wide bead of
sealant (TB1207C or equivalent) to the oil pan
mounting surface. The bead must be continuous.
D
The oil pan must be installed within 5 minutes after
sealant application to prevent premature hardening
of sealant.
6A–44
ENGINE MECHANICAL (6VE1 3.5L)
D
Tighten fixing bolts to the specified torque.
Torque : 25 N·m (18 lb ft)
013RW003
013RW002
13. Install timing belt.
D
Refer to installation procedure for Timing Belt in this
manual.
14. Install engine assembly.
D
Refer to installation procedure for Engine
Assembly in this manual.
6A–45
ENGINE MECHANICAL (6VE1 3.5L)
Rear Oil Seal
Removal
1. Remove transmission assembly.
D
See Transmission section in this manual.
2. Remove flywheel.
3. Remove rear oil seal using a seal remover.
NOTE: Take care not to damage the crankshaft or oil seal
retainer when removing oil seal.
Installation
1. Apply engine oil to oil seal lip and install oil seal using
J-39201.
015RS017
2. Install flywheel.
D
Clean tapped holes in the crankshaft.
D
Remove oil on the crankshaft and flywheel
mounting surface.
D
Tighten fixing bolts to the specified torque.
NOTE: Do not reuse the bolts and do not apply oil or
thread lock to the bolts.
Torque : 54 N·m (40 lb ft)
015RS018
3. Install transmission.
D
See Transmission section in this manual.
CAUTION: When assembling the engine and
transmission, confirm that dowels have been
mounted in the specified positions at the engine
side.
NOTE: Take care that dowel positions are different
between the manual transmission and the automatic
transmission.
Otherwise, the transmission may be damaged.
012RS009
6A–46
ENGINE MECHANICAL (6VE1 3.5L)
Engine Assembly
Removal
035R200001
1. Disconnect battery ground and positive cable.
2. Remove battery.
3. Make alignment mark on the engine hood and hinges
before removal in order to return the hood to original
position exactly.
4. Remove engine hood.
5. Drain radiator coolant.
6. Disconnect Ion sensing module harness connectors,
and manifold absolute pressure sensor harness
connectors from sensor on common chamber.
7. Disconnect throttle position sensor harness
connectors from throttle body.
8. Disconnect air duct with air cleaner cover.
9. Remove air cleaner assembly.
10. Disconnect canister vacuum hose.
11. Disconnect vacuum booster hose.
12. Disconnect three engine harness connectors.
13. Disconnect harness connector to transmission (left
front side of engine compartment), disconnect shift
on the fly harness connector from front side of front
axle and remove transmission harness bracket from
engine left side.
14. Disconnect ground cable between engine and frame.
15. Disconnect bonding cable connector on the back of
right dash panel.
16. Disconnect bonding cable terminal on the left bank.
17. Disconnect starter harness connector from starter.
18. Disconnect generator harness connector from
generator.
19. Disconnect coolant reserve tank hose from radiator.
20. Remove radiator upper and lower hoses.
21. Remove upper fan shroud.
22. Remove cooling fan assembly four fixing nuts, then
the cooling fan assembly.
23. Move drive belt tensioner to loose side using wrench
then remove drive belt.
24. Remove power steering pump fixing bolts, then
power steering pump. Place the power steering pump
along with piping on the body side.
25. Remove air conditioning compressor fixing bolts from
bracket and place the compressor along with piping
on the body side.
26. Remove four O
2
sensor harness connectors (two
each bank) from exhaust front pipe.
27. Remove three exhaust pipe fixing nuts from each
bank.
28. Remove two exhaust pipe fixing nuts from each
exhaust pipe, then move exhaust pipe to rear side of
vehicle.
29. Remove flywheel dust covers.
30. Disconnect two heater hoses from engine.
31. Disconnect fuel hoses from right side of transmission.
CAUTION: Plug fuel pipes on engine side and fuel
hoses from fuel tank.
32. Remove transmission assembly. Refer to
Transmission section in this manual.
33. Support the engine by engine hoist.
34. Remove two left side engine mount fixing bolts from
engine mount on chassis side.
35. Remove two right side engine mount fixing bolts from
engine mount on chassis side.
36. Remove engine assembly.
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