Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Service manual — part 955
MANUAL TRANSMISSION
7B–55
2. Install the synchronizer outer ring, synchronizer
cone ring, and synchronizer pull ring to the
reverse block ring.
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3. Turn to 30 degree the reverse synchronizer pull
ring.
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4. Install the hub sleeve No.3 and reverse block ring
set to the counter 5th gear.
NOTE: Check the hub sleeve No.3 direction, as shown.
Reference: While pushing the 3 inserts,
install the synchronizer ring assembly to the
hub sleeve No.3.
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5. Slide the hub sleeve No.3.
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7B–56 MANUAL TRANSMISSION
6. Install the counter 5th gear bearing, counter 5th
gear and reverse block ring set to the counter
gear shaft, through the 5th reverse shift arm to the
5th reverse shift rod.
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7. Using installer J–42796 and a press, install
counter 5th gear spline piece.
NOTE:
D
Align the projection of the cone ring to the holes of the
5th gear spline piece.
D
Check that the gear rotates smoothly.
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8. Using thickness gauge, measure the counter 5th
gear thrust clearance.
Standard: 0.10 – 0.35mm (0.004 – 0.014 in)
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9. Select a snap ring that will allow minimum axial
play.
Mark
Thickness
A
2.80 – 2.85 (0.110 – 0.112 in)
B
2.85 – 2.90 (0.112 – 0.114 in)
C
2.90 – 2.95 (0.114 – 0.116 in)
D
2.95 – 3.00 (0.116 – 0.118 in)
E
3.00 – 3.05 (0.118 – 0.120 in)
F
3.05 – 3.10 (0.120 – 0.122 in)
G
3.10 – 3.15 (0.122 – 0.124 in)
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MANUAL TRANSMISSION
7B–57
10. Install the new snap ring.
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32. Install the shift arm bolts.
1. Install and torque the 2 shift arm bolts.
Torque: 19.5 N·m (14 lb ft)
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33. Install the shift arm slotted pin.
1. Using a pin punch and a hammer, drive in the
slotted pin to the shift arm.
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34. Install the transmission case.
1. Clean up the fitting surface.
2. Apply recommended liquid gasket (THREE
BOND 1281 or equivalent), as shown.
NOTE:
D
Don’t dry the liquid gasket.
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7B–58 MANUAL TRANSMISSION
3. Stand the transmission by the wood blocks.
4. Using a plastic hammer, tap the transmission
case and attach it to the intermediate plate.
NOTE: Be careful not to add over force to bearing.
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5. Using a snap ring expander, install the front
bearing shaft snap ring (1) and counter gear shaft
bearing snap ring (2).
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6. Turn over the transmission.
35. Install the front cover.
1. Clean up the fitting surface.
2. Apply recommended liquid gasket (THREE
BOND 1281 or equivalent), as shown.
NOTE:
D
Don’t dry the liquid gasket.
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3. Clean up and dry the bolts.
4. Apply thread sealant (THREE BOND 1344 or
equivalent) to the 8 bolts.
5. Using 8 bolts, install the front cover to the
transmission case.
Torque: 16.5 N·m (12 lb ft)
NOTE:
D
Tighten the all bolts evenly.
D
Be careful not to damage the oil seal.
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