Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Service manual — part 84
DIFFERENTIAL (FRONT)
4A1–20
Differential Cage Assembly
Disassembled View
415R200005
Legend
(1) Pinion Gear
(2) Thrust Washer
(3) Side Gear
(4) Cross Pin
(5) Ring Gear
(6) Bolt
(7) Differential Cage
(8) Lock Pin
Disassembly
1. Remove bolt.
2. Remove ring gear.
3. Remove lock pin.
425RS042
4A1–21
DIFFERENTIAL (FRONT)
4. Remove the cross pin, using a soft metal rod and a
hammer.
425RS043
5. Remove pinion gear.
6. Remove side gear.
7. Remove thrust washer.
Inspection and Repair
Make necessary correction or parts replacement if wear,
damage, corrosion or any other abnormal condition are
found through inspection.
Check the following parts.
1. Ring gear, pinion gear
2. Bearing
3. Side gear, pinion gear, cross pin
4. Differential cage, carrier
5. Thrust washer
6. Oil seal
Ring gear replacement:
1. The ring gear should always be replaced with the
drive pinion as a set.
2. Discard used bolts and install new ones.
Torque: 108 N·m (80 lb ft)
3. Tighten the fixing bolts in a diagonal sequence as
illustrated.
415RS016
Reassembly
1. Install thrust washer.
2. Install side gear.
3. Install the pinion gear with thrust washer by engaging
it with the side gears while turning both pinion gears
simultaneously in the same direction.
425RS048
DIFFERENTIAL (FRONT)
4A1–22
4. Install cross pin.
D
Be sure to install the cross pin so that it is in
alignment with the lock pin hole in the differential
cage.
425RS049
5. Install lock pin. After lock pin installation, stake the
cage to secure the lock pin.
6. Install ring gear and tighten the bolts in diagonal
sequence as illustrated.
Torque: 108 N·m (80 lb ft)
NOTE: Discard used bolts and install new ones.
415RS016
4A1–23
DIFFERENTIAL (FRONT)
Main Data and Specifications
General Specifications
Axle tube Type
It consists of a duct, a cast iron housing
and an axle tube.
Gear type
Hypoid
Gear ratio
4.300
Differential type
Two pinion
Oil capacity
liter (US qt)
1.25 (1.32) (Differential)
0.12 (0.13) (Actuator Housing: Shift on the fly)
Type of lubricant
GL–5 (75W–90)
Axle shaft type
Constant velocity joint
(Birfield joint type and double offset joint)
Hub locking Type
Rigid
Torque Specifications
412R200005
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