Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Service manual — part 1382
6D3–4
STARTING AND CHARGING SYSTEM (6VD1 3.2L)
Diagnosis
Condition
Possible cause
Correction
Starter does not run
Charging failure
Repair charging system
Battery Failure
Replace Battery
Terminal connection failure
Repair or replace terminal connector
and/or wiring harness
Starter switch failure
Repair or replace starter switch
Starter relay failure
Replace
Starter failure
Repair or replace starter
STARTING AND CHARGING SYSTEM (6VD1 3.2L)
6D3–5
Starter
Removal
1. Battery ground cable.
2. Disconnect Heated O
2
Sensor connector (1).
3. Remove exhaust front left pipe(2).
150R100011
4. Disconnect starter wiring connector from terminals
“30” (1) and “50” (2).
5. Remove starter assembly mounting bolts on inside
and outside(3).
6. Remove starter assembly (4) toward the bottom of
engine.
065RY00050
E nd OFCa llou t
Installation
1. Install starter assembly(4).
2. Install mounting bolts and tighten bolts to specified
torque(3).
Torque: 40 N·m (30 lb ft)
3. Reconnect the connectors to terminals “50” (2)
tighten terminals “30” (1) to specified torque.
Torque: 9 N·m (78 lb in)
065RY00050
EndOFCallout
4. Install exhaust front left pipe (2) and tighten bolts
and nuts to specified torque.
Stud Nuts
Torque: 67 N·m (49 lb ft)
Bolts
Torque: 43 N·m (32 lb ft)
Legend
(1) Terminal “30”
(2) Terminal “50”
(3) Fixing Bolts
(4) Starter Assembly
Legend
(1) Terminal “30”
(2) Terminal “50”
(3) Fixing Bolts
(4) Starter Assembly
6D3–6
STARTING AND CHARGING SYSTEM (6VD1 3.2L)
5. Connect two Heated O
2
Sensor connector (1).
150R100011
6. Reconnect the battery ground cable.
STARTING AND CHARGING SYSTEM (6VD1 3.2L)
6D3–7
Disassembled View
065R100012
EndOFCallout
Legend
(1) Lead Wire
(2) Through Bolt
(3) Yoke Assembly
(4) Yoke Cover
(5) Brush and Brush Holder
(6) Armature
(7) Housing
(8) Over Running Clutch
(9) Return Spring
(10) Steel Ball
(11) Idle Pinion
(12) Retainer
(13) Magnetic Switch
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