Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Service manual — part 148
4D2–6
TRANSFER CASE (TOD)
Transfer Rear Oil Seal
261R200002
Legend
(1) Transfer Rear Oil Seal
(2) End Nut, Washer, Oil Seal and Rear
Companion Flange
(3) Rear Propeller Shaft Assembly
Removal
1. Disconnect the rear propeller shaft assembly from the
transfer case.
2. Using the flange holder J–8614–11, remove the end
nut.
3. Using the universal puller, remove the companion
flange, washer and oil seal.
4. Remove the transfer rear oil seal from the transfer
case.
Installation
1. Apply oil to the circumference of the transfer rear oil
seal.Fill the oil seal lip with grease (Besco L2 or its
equivalent).
2. Using the oil seal installer J–42804, install the transfer
rear oil seal to the transfer case.
261RY00017
4D2–7
TRANSFER CASE (TOD)
NOTE: When installing the oil seal, pay attention to the
direction.
261RW006
Legend
(1) Inside
(2) Outside
3. Install the companion flange.
4. Install the oil seal and washer, and using the flange
holder J–8614–11, install the new end nut to the
specified torque.
Torque: 167 N·m (123 lb ft)
5. Securely stake the end nut at one spot.
NOTE: Be sure to confirm that there is no clack at the
staked portion of the end nut after staking.
266RY00003
266R200004
6. Connect the rear propeller shaft assembly to the
transfer case.
Torque: 63 N·m (46 lb ft)
4D2–8
TRANSFER CASE (TOD)
TOD Control Unit
826R200006
Legend
(1) Bracket
(2) TOD Control Unit
Removal
1. Disconnect the battery ground cable.
2. Disconnect the harness connector from the TOD
control unit.
3. Remove the bracket retaining nuts (3 pieces) and the
bracket with TOD control unit.
4. Remove the TOD control unit from the bracket.
Installation
1. Install the TOD control unit to the bracket.
2. Install the bracket with TOD control unit to the
chassis.
3. Connect the harness connector to the TOD control
unit.
4. Connect the battery ground cable.
4D2–9
TRANSFER CASE (TOD)
Unit Repair
Disassembly and Reassembly of Major Components
266R200002
Legend
(1) Front Companion Flange, Oil Seal, Washer,
and End Nut
(2) 4H and 4L Switch
(3) Harness Assembly
(4) Harness Bracket
(5) Shift Motor Assembly
(6) Rear Companion Flange, Oil Seal, Washer and
End Nut
(7) Speedometer Sensor and Driven Gear
(8) Plate and Bracket
(9) Connector Bracket
(10) Breather Hose
(11) Transfer Case Assembly
(12) Transfer Cover Assembly
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