Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Service manual — part 238
6D3–7
STARTING AND CHARGING SYSTEM (6VE1 3.5L)
Disassembled View
065R100012
Legend
(1) Lead Wire
(2) Through Bolt
(3) Yoke Assembly
(4) Yoke Cover
(5) Brush and Brush Holder
(6) Armature
(7) Housing
(8) Over Running Clutch
(9) Return Spring
(10) Steel Ball
(11) Idle Pinion
(12) Retainer
(13) Magnetic Switch
6D3–8
STARTING AND CHARGING SYSTEM (6VE1 3.5L)
Disassembly
1. Remove the lead wire (1) from the magnetic switch.
2. Remove the through bolts (2).
065RY00053
Legend
(1) Lead Wire
(2) Through Bolt
3. Remove the yoke from the magnetic.
4. Remove the yoke cover.
5. Use the long nose pliers to remove the brush and
brush holder.
065RY00054
065RY00055
Legend
(1) Spring
(2) Brush
6. Remove the armature.
7. Remove the housing.
8. Remove the overrunning clutch from the housing.
065RY00056
6D3–9
STARTING AND CHARGING SYSTEM (6VE1 3.5L)
9. Remove the return spring from the magnetic switch.
065R100014
10. Remove the steel ball from the overrunning clutch.
065RY00058
11. Remove the idle pinion from the magnetic switch.
065R100015
12. Remove the retainer from the magnetic switch.
065R100016
13. Remove the magnetic switch.
6D3–10 STARTING AND CHARGING SYSTEM (6VE1 3.5L)
Inspection and Repair
Repair or replace necessary parts if extreme wear or
damage is found during inspection.
Armature
Measure the outer diameter of commutator, and replace
with a new one if it is out of the limit.
Standard: 30 mm (1.1811 in)
Limit: 29 mm (1.1417 in)
065RS014
Check for continuity between segment and segment on
the commutator. Replace commutator if there is no
continuity (i.e., disconnected).
065RS015
Check for continuity between commutator and shaft.
Also, check for continuity between commutator and
armature core, armature core and shaft. Replace
commutator if there is continuity (i.e., internally
grounded).
065RS016
Measure runout of the commutator with a dial gauge.
Repair or replace, if it exceeds the limit.
Limit: 0.4 mm (0.0157 in)
065RY00061
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