Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Service manual — part 1593
7B–8
MANUAL TRANSMISSION
8. Remove gear control lever(5) and transfer control
lever(5) (4X4).
9. Raise and support vehicle with suitable stands.
Remove transfer protector(6) (4X4) and fairing
plate(7).
150RW006
10. Remove rear propeller shaft(8).
NOTE: Apply alignment marks on the flange at both front
and rear sides.
401RW008
11. Remove front propeller shaft(9) (4X4).
NOTE: Apply alignment marks on the flange at both front
and rear sides.
401RW007
12. Remove center exhaust pipe(10) (6VD1 engine).
150RW008
MANUAL TRANSMISSION
7B–9
13. Remove fuel pipe heat protector(11) and clip.
141RW004
14. Disconnect transmission harness connectors and
clip.
Connector: Transfer switch (4X4), 2–4 actuator
(4X4), speed sensor, back up switch 1–2 and 3–4
indicator switch.
15. Remove transmission harness clamps(12) from the
transmission case and bracket.
220RS028
16. Remove harness heat protector(13) (6VD1 engine).
17. Remove slave cylinder(14) and flexible hose fixing
bracket (Y22SE engine).
205RW001
18. Remove dust covers(15) (6VD1 engine).
19. Support transmission with a transmission jack.
220RS001
7B–10
MANUAL TRANSMISSION
20. Remove engine rear mount nuts(16) from third
crossmember.
F07RW008
022RW001
21. Remove third crossmember(17) by removing six
fixing bolts.
22. Remove starter(18) (6VD1 engine).
23. Remove flywheel under cover(19). 6VD1 engine:3
pieces, Y22SE engine:1 piece.
24. Use clutch release bearing remover J–39207 to
disconnect the clutch release bearing from the clutch
pressure plate (6VD1 engine).
220RS002
25. Pull the shift fork toward the transmission to press the
clutch release bearing against the clutch (6VD1
engine).
26. Insert the clutch release bearing remover between
the wedge collar and the release bearing (6VD1
engine).
NOTE: Be sure not to insert the remover between the
wedge collar and the clutch.
MANUAL TRANSMISSION
7B–11
220RS003
27. Turn the remover to separate the release bearing
(6VD1 engine).
220RS004
28. Remove transmission retaining nuts and bolts(20).
Remove transmission(21) from the vehicle.
Installation
1. Apply a thin coat of molybdenum disulfide grease to
the top gear shaft spline.
2. Slowly operate the transmission jack until the front of
transmission is aligned with the rear of the engine.
The slope of the engine and the transmission must be
the same.
3. Align the top gear shaft spline with the clutch driven
plate spline.
220RS007
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