Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Service manual — part 1150
4C–12
DRIVE SHAFT SYSTEM
7. Remove ball retainer, ball guide and bellows.
8. Use a hammer and chisel to remove the 3 pawls
(above the large and small boot bands on the BJ
side).
CAUTION: Take care not to damage the bellows
during band removal.
412R100009
9. Remove band(1).
10. Remove bellows.
11. Remove dust seal from BJ.
12. Remove BJ shaft assembly.
13. Remove the mounting bracket fixing bolts, and then
remove DOJ case assembly from the axle case.
14. Remove snap ring and bearing.
15. Remove snap ring and oil seal.
16. Remove bracket.
Inspection And Repair
Make necessary correction or parts replacement if wear,
damage, corrosion or any other abnormal condition are
found through inspection.
Check the following parts.
1. Drive shaft joint assembly
2. DOJ case, ball, ball guide, ball retainer
3. Bellows
4. Bearing
5. Dust seal, oil seal
Bushing Replacement
• Remove the bushings using a remover J–39378–1
and hammer.
412RS015
• By using installer J–39378–2 and base J–39378–3,
press fit the bushings into the bracket.
412RS016
DRIVE SHAFT SYSTEM
4C–13
Reassembly
1. Install DOJ case to bracket.
2. Install oil seal and fix snap ring.
3. Install bearing and fix snap ring.
4. Install bracket to axle case. Tighten the bracket bolt
to the specified torque.
Torque:116N·m (85lb ft)
5. Apply 150g of the specified grease in BJ.
6. Install dust seal for BJ.
7. Apply a thin coat of grease to the shaft for smooth
installation then install bellows.
CAUTION: During bellows assembly, be sure to
insert both ends of the bellows into the BJ ASM and
shaft grooves.
412R100007
EndOFCallout
412R100013
EndOFCallout
8. Install band. Note the setting direction. After
installation, check Standard Caulk Measure. Use
the special tool pliers J-35910 to caulk the bands to
the specified value.
412R100012
Standard Caulk Measure
• 1.2mm (0.05in) <= (1) and (2) <= 4.0mm (0.16in)
• (1) – (2) or (2) – (1) <= 0.4mm (0.016in)
9. Install another bellows and fix band.
10. Install band. Note the setting direction. After
installation, check that the bellows is free from
distortion. (DOJ SIDE ONLY)
Legend
(1) Bellows
(2) Shaft
Legend
(1) BJ ASM
(2) Bellows
4C–14
DRIVE SHAFT SYSTEM
412RS017
11. Install another bellows and fix band.
12. Install the ball guide with the smaller diameter side
ahead onto the shaft.
13. Install ball retainer.
14. Using snap ring pliers, install the snap ring (1)
securing the ball retainer to the shaft.
412RS013
15. Align the track on the ball (1) retainer with the
window in the cage, and install the six balls into
position.
412RS018
16. Pack 150g of the specified grease in DOJ case,
then install drive shaft joint assembly. After
reassembly, move the DOJ longitudinally several
times to get to fit.
17. Install the circlip (1) so that open ends are
positioned away from the ball groove.
412RS019
DRIVE SHAFT SYSTEM
4C–15
412RS020
EndOFCallout
18. Install bellows. Adjust the air pressure within the
bellows by inserting a screwdriver or equivalent, so
that it equals atmospheric pressure.
412RS021
19. Install band. After installation, check that the bellows
is free from distortion.
Legend
(1) Outer Case
(2) Circlip
(3) Open Ends
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