Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Service manual — part 1669
SUN ROOF/CONVERTIBLE TOP
8I–1
RODEO
BODY AND ACCESSORIES
CONTENTS
SUNROOF/CONVERTIBLE TOP
Service Precaution. . . . . . . . . . . . . . . . . . . . .
8I–1
Sunroof Glass (LWB). . . . . . . . . . . . . . . . . . .
8I–2
Sunroof Glass and Associated Parts . . . . .
8I–2
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . .
8I–2
Installation . . . . . . . . . . . . . . . . . . . . . . . . .
8I–3
Sunroof Glass (SWB) . . . . . . . . . . . . . . . . . .
8I–3
Sunroof Glass and Associated Parts . . . . .
8I–3
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . .
8I–4
Installation . . . . . . . . . . . . . . . . . . . . . . . . .
8I–4
Sunroof Deflector (LWB) . . . . . . . . . . . . . . . .
8I–5
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . .
8I–5
Installation . . . . . . . . . . . . . . . . . . . . . . . . .
8I–5
Sunroof Deflector (SWB) . . . . . . . . . . . . . . . .
8I–6
Parts Location. . . . . . . . . . . . . . . . . . . . . . .
8I–6
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . .
8I–6
Installation . . . . . . . . . . . . . . . . . . . . . . . . .
8I–6
Sunshade (LWB) . . . . . . . . . . . . . . . . . . . . . .
8I–7
Disassembled View . . . . . . . . . . . . . . . . . .
8I–7
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . .
8I–7
Installation . . . . . . . . . . . . . . . . . . . . . . . . .
8I–8
Sunroof Frame Complete Assembly (LWB). .
8I–9
Sunroof Frame Complete Assembly and
Associated Parts . . . . . . . . . . . . . . . . . . . . .
8I–9
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . .
8I–9
Installation. . . . . . . . . . . . . . . . . . . . . . . . . .
8I–10
Sunroof Switch. . . . . . . . . . . . . . . . . . . . . . . .
8I–10
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . .
8I–10
Installation. . . . . . . . . . . . . . . . . . . . . . . . . .
8I–10
Sunroof Control Unit . . . . . . . . . . . . . . . . . . .
8I–11
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . .
8I–11
Installation. . . . . . . . . . . . . . . . . . . . . . . . . .
8I–11
Sunroof Motor . . . . . . . . . . . . . . . . . . . . . . . .
8I–11
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . .
8I–11
Installation. . . . . . . . . . . . . . . . . . . . . . . . . .
8I–11
Soft Top Assembly. . . . . . . . . . . . . . . . . . . . .
8I–12
Soft Top Assembly and Associated Parts. .
8I–12
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . .
8I–13
Installation. . . . . . . . . . . . . . . . . . . . . . . . . .
8I–13
Resin Top Assembly . . . . . . . . . . . . . . . . . . .
8I–14
Resin Top Assembly and Associated Parts
8I–14
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . .
8I–14
Installation. . . . . . . . . . . . . . . . . . . . . . . . . .
8I–15
Seat Belt Cross Bar Assembly. . . . . . . . . . . .
8I–16
Seat Belt Cross Bar Assembly and
Associated Parts . . . . . . . . . . . . . . . . . . . . .
8I–16
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . .
8I–16
Installation. . . . . . . . . . . . . . . . . . . . . . . . . .
8I–17
Main Data and Specifications . . . . . . . . . . . .
8I–18
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE
SRS COMPONENTS OR THE SRS WIRING, REFER
TO THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or
other corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener.
When you install fasteners, use the correct
tightening sequence and specifications. Following
these instructions can help you avoid damage to
parts and systems.
8I–2
SUN ROOF/CONVERTIBLE TOP
Sunroof Glass (LWB)
Sunroof Glass and Associated Parts
665RW004
EndOFCallout
Removal
1. Tilt the sunroof and open the sunshade.
2. Disconnect the battery ground cable.
3. Pull out the front of sight shield (2).
4. Remove four sunroof glass fixing Torx screws (3) to
remove the sunroof glass (1).
665RW011
Legend
(1) Sunroof Weatherstrip
(2) Sunroof Glass
SUN ROOF/CONVERTIBLE TOP
8I–3
Installation
1. Be sure to install the sunroof weatherstrip so that
the joint of the weatherstrip is on the rear side of the
vehicle.
2. Temporary install the glass to the sunroof frame.
3. Open and shut the sunroof four to five times to
position correctly the sunroof weatherstrip and the
glass in the longitudinal and latitudinal setting
positions.
4. Adjust the setting position to flush the surface
between the roof panel and weatherstrip of sunroof
glass.
5. Tighten the sunroof glass fixing screws to the
specified torque.
Torque: 4N·m (35lb in)
6. Inspect the sunroof alignment after installing the
sunroof glass. Use the fixing screws to adjust the
sunroof if not aligned.
Sunroof Glass (SWB)
Sunroof Glass and Associated Parts
665RW028
EndOFCallout
Legend
(1) Sunroof Weather Strip
(2) Sunroof Glass Assembly
(3) Sunshade Assembly
8I–4
SUN ROOF/CONVERTIBLE TOP
Removal
1. Disconnect the battery ground cable.
2. Remove the sunshade assembly.
• Turn the knobs (1) 90 degrees and pull it out at an
angle. Then pull the sunroof handle (2) to
disengage the lock.
665R200006
3. Remove the sunroof glass assembly.
• Push the safety lever (2) behind the handle and
push in on the hinge pins (1) on the left and right
to disengage them. Raise the rear end of the
sunroof glass assembly at an angle to pull it free.
665RW026
4. Remove the sunroof handle cover and sunroof
handle plate.
• Remove the screw from the cover and the three
fixing nuts form the plate.
5. Remove the weather strip.
Installation
To install, follow the removal steps in the reverse order,
noting the following points.
1. When attaching the sunroof weather strip (1), make
sure that the lip (2) securely overlaps the headlining
(3).
• Assemble with the positioning marks centered
toward the rear of the vehicle.
666RW007
2. Tighten the sunroof handle plate fixing nuts to the
specified torque.
Torque: 8 N·m (69 Ib in)
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